{"id":4917,"date":"2026-04-14T21:41:28","date_gmt":"2026-04-15T05:41:28","guid":{"rendered":"https:\/\/haifengmachine.com\/?post_type=solution&p=4917"},"modified":"2026-04-30T00:43:29","modified_gmt":"2026-04-30T08:43:29","slug":"elementor-4917","status":"publish","type":"solution","link":"https:\/\/haifengmachine.com\/es\/solution\/elementor-4917\/","title":{"rendered":"Polyurethane_Equipment_Dual-Density_Solution"},"content":{"rendered":"
\n\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Polyurethane_Equipment_Dual-Density_Solution<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Puntos d\u00e9biles del sector<\/h2>\t\t\t\t<\/div>\n\t\t
\n\t\t
\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

01<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Accuracy of Equipment Measurement and Mixing<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Insufficient accuracy:<\/strong><\/p>

Significant shortcomings in durability<\/strong><\/p>

Hydrolytic degradation: Polyester-based PU is prone to hydrolysis in humid or high-temperature environments, causing the sole to become brittle, crack, and flake off\u2014a problem that is particularly pronounced in southern regions and during the rainy season.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t
\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

02<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Stable bonding at the two-phase interface<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Narrow process window\uff1a<\/strong><\/p>

If any parameter\u2014such as the injection interval, mold temperature, or amount of release agent sprayed\u2014is out of control, the two layers of material will fail to bond, causing delamination and resulting in the part being scrapped.<\/p>

Material Formulation Challenge:<\/strong><\/p>

Materials with two different densities require separate designs while ensuring they are compatible with each other, which complicates the formulation process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t
\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

03<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Production Stability and Flexibility<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Poor stability:<\/strong><\/p>

Frequent equipment malfunctions or parameter drift (such as fluctuations in material temperature)This results in inconsistent product quality within the same batch, making it impossible to meet mass production requirements.<\/p>

Lack of flexibility:<\/strong><\/p>

Market demand is constantly changing, and products require different colors, hardness levels, and densities. If equipment is difficult to clean and change over, and formula switching is inflexible, companies will struggle to handle small-batch, high-variety production orders and miss out on market opportunities.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t

N\u00facleo de la soluci\u00f3n<\/h2>\t\t\t\t<\/div>\n\t\t
\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Haifeng Automation, a veteran in the polyurethane automation equipment industry, focuses on the core demands of “comprehensive protection, long-lasting durability, green environmental protection, and intelligent efficiency”. It integrates independently accumulated solvent-free\/water-based PU technology, precision manufacturing processes, and intelligent quality control systems, integrating core equipment and process solutions into the entire industrial chain of safety shoes. Leveraging technical experience in PU foaming equipment, precision metering systems, and other fields, it achieves four core goals, adapts to multi-scenario needs, and provides integrated “technical solution + equipment implementation” services.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t\t\t
\n\t\t\t\t\t

M\u00f3dulos b\u00e1sicos de la soluci\u00f3n<\/h2>\t\t\t\t<\/div>\n\t\t
\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

R&D of Scenario-Specific Specialized Materials<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Ingredients and formulation\uff1a<\/strong><\/p>

PU polyurethane raw material (A material is generally polyester polyol\/B material is generally isocyanate)<\/p>

The raw material ratio is about 100:40-70<\/p>

Raw material preheating temperature: 60-70\u2103 (Note: a drying oven is required)<\/p>

Other ingredients: demolding agent (function: prevent adhesion), pigment (function: spray color on the sole), (MC) dichloromethane (function: clean the machine head), (DOP) dioctyl phthalate (function: clean the material tank)<\/p>

Pouring capacity\uff1a<\/strong><\/p>

Maximum instantaneous flow: 70g\/s<\/p>

Double density shoes (total usage is about 400g–700g)<\/p>

Measurement accuracy: \u00b10.5%<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Specific Process<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t \n \n \n \n \n \n \n \n \n \n \n \n \n \n \n \n
\n Area\n <\/th>\n detailed introduction\n <\/th>\n Corresponding step diagram\n <\/th>\n <\/tr>\n <\/thead>\n
\n 1\n <\/td>\n Complete steps 1,2 and 3 in Figure 1. Place the fixed shoe upper into the specified mold\n <\/td>\n \n \n \n \n <\/td>\n <\/tr>\n
\n 2\n <\/td>\n \n Complete step 4 in Figure 1 to spray the mold release agent\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 3\n <\/td>\n Complete step 5 in Figure 1. The caster pours the first material\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 4\n <\/td>\n Complete step 6 in Figure 1 to close the mold\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 5\n <\/td>\n \n The mold is sent into the oven for shaping for the first time\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 6\n <\/td>\n Complete step 7 in Figure 1 to open the mold\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 2\n <\/td>\n Complete step 8 in Figure 1 and continue through region 2 for a second demolding agent spray\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 3\n <\/td>\n Then complete step 9 as shown in the figure and pour the second material through the pouring machine in area 3\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 4\n <\/td>\n Continue to complete step 10 as shown in the figure and then close the mold after region 4\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 5\n <\/td>\n The mold is sent into the oven for molding for the second time\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 6\n <\/td>\n Then follow step 11 in Figure 1 to open the mold\n <\/td>\n \n <\/td>\n <\/tr>\n
\n 7\n <\/td>\n Complete step 12 in Figure 1 to pick up the shoes and send them to the next process. Complete step 13,14 and 15 in Figure 1 to trim the shoes, check and accept the quality, and then package\n <\/td>\n \n \n \n \n <\/td>\n <\/tr>\n <\/tbody>\n <\/table>\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Equipment List and Unit Price<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t \n \n \n \n \n \n \n \n \n \n \n \n \n \n \n \n
order number<\/th>\n name<\/th>\n quantity<\/th>\n size<\/th>\n Unit price (United States dollars)<\/th>\n <\/tr>\n <\/thead>\n
\n 1\n <\/td>\n \n drying tunnel\n <\/td>\n \n 1 set\n <\/td>\n \n Single unit (unit mm)2000\u00d71150\u00d71000\n <\/td>\n <\/td>\n <\/tr>\n
\n 2\n <\/td>\n \n Casing machine\n <\/td>\n \n 2 sets\n <\/td>\n \n Approximate (unit mm)\n 1300\u00d71000\u00d71000\n <\/td>\n <\/td>\n <\/tr>\n
\n 3\n <\/td>\n \n Automatic spray demolding agent manipulator (can be replaced by other equipment)\n <\/td>\n \n 1 set\n <\/td>\n \n Approximate (unit mm)\n 750\u00d7750\u00d71500\n <\/td>\n <\/td>\n <\/tr>\n
\n 4\n <\/td>\n \n air compressor\n <\/td>\n \n 1 set\n <\/td>\n \n Approximate (unit mm)\n 1800\u00d71000\u00d72000\n <\/td>\n <\/td>\n <\/tr>\n
\n 5\n <\/td>\n \n 60 automatic conveyor lines\n <\/td>\n \n 1 set\n <\/td>\n \n Approximate (unit mm) 9000\u00d72000\u00d72200\n <\/td>\n <\/td>\n <\/tr>\n
\n 6\n <\/td>\n \n Raw material oven\n <\/td>\n \n 1 set\n <\/td>\n \n Approximate (unit mm)1700\u00d71360\u00d72050\n <\/td>\n <\/td>\n <\/tr>\n
\n 7\n <\/td>\n \n casting machine\n <\/td>\n \n 1 set\n <\/td>\n \n Approximate (unit mm)2200\u00d71400\u00d72200\n <\/td>\n <\/td>\n <\/tr>\n
\n 8\n <\/td>\n \n Demolisher storage tank\n <\/td>\n \n 1 copy\n <\/td>\n \n Approximate (unit mm)300\u00d7300\u00d71000\n <\/td>\n <\/td>\n <\/tr>\n
\n 9\n <\/td>\n \n cooling-water \n <\/td>\n \n 1 set\n <\/td>\n \n Approximate (unit mm)900\u00d7600\u00d71100\n (Note: it will be smaller in reality)\n <\/td>\n <\/td>\n <\/tr>\n
\n EXW total\n <\/td>\n <\/td>\n <\/td>\n <\/tr>\n
\n Transport: 1 x 40ft container\n <\/td>\n <\/td>\n <\/td>\n <\/tr>\n
\n Note: Optional spare parts and consumables (e.g. seals, filters) can be provided as required.\n <\/td>\n <\/tr>\n <\/tbody>\n <\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t

Technical parameters<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Moulding<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: First choose the mold to make the product
\n Raw materials: aluminum alloy, Cr12MoV alloy tool steel\n <\/td>\n 		\n Beach shoes\/ sandals mould
\n The mold length is about 220-280mm
\n Width about 80-95mm\n Thickness about 15-30mm
\n \n <\/td>\n 		\n Labour protection shoe moulds
\n The mold length is about 250-350mm
\n Width about 90-110mm \n Thickness about 40-60mm
\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Raw material oven system<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: Raw material oven preheating and drying AB material
\n Model: XHG\u00d73-2.5, volume m\u00b3: 2.5
\n Temperature set range: 90\u2103
\n Temperature control mode: automatic
\n Rated voltage V: 380
\n Overall power KW: 6.55
\n \n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Release agent spraying system<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: automatically open the mold
\n Material: Stainless steel\/iron
\n Electrical cabinet: one PLC, two servo relays and three sensors
\n Motor: AC servo motor
\n Rated torque: 5.39
\n Rated voltage V: 380
\n Power KW: 2\n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Automatic opening and closing mold system<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: automatically spray release agent at
\n the beginning of the mold cycle
\n Model: SD7\/900, brand: Xintida, working range: 912MM
\n Electrical cabinet: one PLC, two servo relays and three sensors
\n Load capacity: 7KG, weight: 35KG
\n Power KW: 1 (depending on the mechanical hand required)
\n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Automatic opening and closing mold system<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: the pouring machine is poured
according to the formula (single density
pouring and double density pouring are realized)
\nMaximum instantaneous flow: 70g\/s, rated voltage V: 380
\nMeasurement accuracy: \u00b10.5%, power phase number: 3
\nMeasuring pump speed adjustment range, RPM: 30-150
\nHybrid head speed, RPM: 8600\u00b1150
\nRated power supply frequency, Hz: 50
\nServo motor is used with planetary reducer
\nElectrical cabinet: Electrical control system
\nCylinder material: stainless steel, cylinder capacity: 120-220
(can be customized according to customer demand)
\nPower of a single machine: 20.55KW (continuous power supply is required)
\n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Drying system<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: enter the raw material oven at a
uniform speed for maturation and shaping
\nFinally: 1. Single density production (open mold sampling)\n
2. Double density production (open mold, second pouring,
close mold, maturation, open mold, sampling)
\nBaking material: the outer layer is iron,
the inner layer is stainless steel
\nThree asynchronous motors: YE3-80M1-4 model,
power KW: 0.55, rated voltage: 380V
\nHeating system; infrared lamp tube is used
\nNo.7 oven diameter (900\u00d7650mm)
\n(Note: the quantity and size
can be selected according to the mold situation)
\n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
60 automatic conveyor lines<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: carry the mold uniform speed cycle operation
\nExternal dimensions: The total length is about 19 meters
\nGear reducer: Model KCW97RC67-F-543-240914K,
transmission ratio i: 543\nBrand: Hui Xin
\nTotal power of pipeline KW: 45-55\n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
refrigeration system<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: used for cooling the pouring head and
mixing chamber
\nBrand: KINGFIT, Model: QLB6FC\/UU
\nNominal cooling capacity KW: 6.02
\nPower KW:1.91KW
\nRated voltage\/V: 220
\nNumber of pairs: 1
\nFrequency\/Hz: 50
\nRefrigerant: R22 1.2kg
\nEnergy efficiency ratio: 3.2
\n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Air compressor system<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n
\n Function: Cleaning and valve control provide
power and cooling source for pneumatic
system and pouring head cooling
\n(Continuous power supply required)
\nBrand: Deslan, model specification: DSR-30A
\nMotor power: 22KW
\nRated\/maximum exhaust capacity 1.0Mpa
\nExhaust volume: 3.2 cubic meters per minute\n <\/td>\n 		\n \n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Production and production efficiency<\/h6>\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t\n \n \n \n \n \n \n \n \n \n \n \n
\n production pattern \n <\/th>\n \n Double density mode (sandals\/flip-flops)\n <\/th>\n <\/tr>\n
\n Average time of circulation \n <\/td>\n \n About 12 minutes (two laps)\n <\/td>\n <\/tr>\n
\n Class output (8 hours)\n <\/td>\n \n \u2248 1200 pairs (about 600kg--960kg of raw materials are needed)\n <\/td>\n <\/tr>\n
\n Daily production (16 hours)\n <\/td>\n \n \u2248 2400 pairs (about 1200kg--1920kg of raw materials are needed)\n <\/td>\n <\/tr>\n
\n Annual yield (300 days)\n <\/td>\n \n \u2248 720000 pairs (the raw material needs about 360t--576t)\n <\/td>\n <\/tr>\n
\n production pattern \n <\/th>\n \n Dual-density mode (labor protection shoes)\n <\/th>\n <\/tr>\n
\n Average time per cycle loop\n <\/td>\n \n About 18 minutes\n <\/td>\n <\/tr>\n
\n Class output (8 hours)\n <\/td>\n \n \u2248 800 pairs (about 640kg--1120kg of raw materials are needed)\n <\/td>\n <\/tr>\n
\n Daily production (16 hours)\n <\/td>\n \n \u2248 1600 pairs (the raw material needs about 1280kg--2240kg)\n <\/td>\n <\/tr>\n
\n Annual yield (300 days)\n <\/td>\n \n \u2248 480000 pairs (the raw material needs about 384t--672t)\n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Working conditions<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n \n \n \n \n \n \n
\n project \n <\/th>\n \n ask \n <\/th>\n <\/tr>\n
\n Workshop requirements\n <\/td>\n \n Flat ground (area about 25m\u00d75m), power supply, compressed air, cooling water, ventilation\n <\/td>\n <\/tr>\n
\n Temperature and humidity\n <\/td>\n \n \u226440\u2103, no condensation environment\n <\/td>\n <\/tr>\n
\n source \n <\/td>\n \n 3\u00d7380V\u00b15%,50Hz, reliable grounding\n <\/td>\n <\/tr>\n
\n compressed air\n <\/td>\n \n 0.7-0.8 MPa, dry oil free\n <\/td>\n <\/tr>\n
\n cooling water\n <\/td>\n \n Clean, low mineral content, maximum inlet temperature 15\u2103\n <\/td>\n <\/tr>\n
\n operation staff \n <\/td>\n \n 4-5 trained operators (including pouring control, sampling, shoe removal, trimming, cleaning and spraying off the mold)\n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t
Energy consumption<\/h6>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n \n \n \n \n \n
\n project \n <\/th>\n \n numeric value \n <\/th>\n <\/tr>\n
\n Installed power KW\n <\/td>\n \n The power of the pipeline is about 45-55, and other pouring systems (about 25-30) have a total power of about 70-85\n <\/td>\n <\/tr>\n
\n compressed air\n <\/td>\n \n 0.6-0.8 MPa, about 0.6 m3 \/ min\n <\/td>\n <\/tr>\n
\n cooling water\n <\/td>\n \n About 6 m3 \/ h, \u226415\u2103\n <\/td>\n <\/tr>\n <\/thead>\n<\/table>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Sistema de producci\u00f3n automatizado de proceso completo<\/h2>\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t
\"\"<\/figure>

L\u00ednea de producci\u00f3n integrada<\/h3>

Provide customized complete production lines covering all processes from raw material pretreatment to intelligent sorting. Core equipment adopts Haifeng's independently developed imported configuration, ensuring material mixing uniformity \u226598% and stable and reliable operation.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t
\"\"<\/figure>

Adaptaci\u00f3n personalizada<\/h3>

Rely on the CAD modeling and 3D printing capabilities of the Mechanical Design Research Institute to quickly produce customized molds and non-standard components, shortening the R&D cycle of new styles to 7-10 days.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t
\"\"<\/figure>

Transformaci\u00f3n de los equipos existentes<\/h3>

Install Haifeng's intelligent temperature control, precision proportioning, and automated conveying modules to realize the transformation from solvent-based to solvent-free\/water-based processes, reducing labor and raw material losses.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t\t\t
\n\t\t\t\t\t

Verificaci\u00f3n exhaustiva de la calidad y garant\u00eda de conformidad<\/h2>\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t
\"\"<\/figure>

Inspecci\u00f3n de calidad inteligente<\/h3>

Equip Haifeng's independently developed integrated testing equipment, covering thickness, defect, bonding strength, and key performance tests. With an efficiency of \u226550 pairs per minute, defective products are automatically sorted out.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t
\"\"<\/figure>

Control en tiempo real<\/h3>

Adopt Haifeng's intelligent production control system to dynamically adjust parameters, controlling the defect rate at 2-3%; integrate environmental monitoring modules to achieve near-zero VOC emissions.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t
\"\"<\/figure>

Apoyo a la certificaci\u00f3n<\/h3>

Cooperate with authoritative testing institutions to assist in completing multi-standard certifications, providing technical parameters and sample support to help obtain CE and LA certifications and break through high-end market barriers.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t\t\t
\n\t\t\t\t\t

Soluci\u00f3n Valor y efectos<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t \n \n \n \n \n \n \n \n \n \n
Dimensi\u00f3n<\/th>\n Proceso tradicional<\/th>\n Soluci\u00f3n de automatizaci\u00f3n Haifeng<\/th>\n Efectos de mejora<\/th>\n <\/tr>\n <\/thead>\n
Compliance Rate of Protective Performance<\/td>\n Below 85%<\/td>\n Above 99%<\/td>\n Meet national\/international standards and eliminate safety hazards<\/td>\n <\/tr>\n
Tasa de defectos<\/td>\n 10-15%<\/td>\n 2-3%<\/td>\n Reduce by over 75% and minimize rework losses<\/td>\n <\/tr>\n
Raw Material Waste Rate<\/td>\n \u226515%<\/td>\n \u22645%<\/td>\n Reduce by 67%, saving over 300,000 yuan in raw material costs per line annually<\/td>\n <\/tr>\n
Requisitos laborales<\/td>\n 8-10 people\/line<\/td>\n 2-3 people\/line<\/td>\n Reduce by 75% and lower the risk of operational errors<\/td>\n <\/tr>\n
Emisiones de COV<\/td>\n Excesivo<\/td>\n Cerca de cero<\/td>\n Achieve environmental compliance and obtain international certifications<\/td>\n <\/tr>\n
R&D Cycle<\/td>\n 30-45 days<\/td>\n 7-15 days<\/td>\n Shorten by over 60% for rapid market response<\/td>\n <\/tr>\n <\/tbody>\n <\/table>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t

Proceso de aplicaci\u00f3n<\/h2>\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t
\n\n\t\t\t\t\t\t
\n\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t\t<\/span>\n\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t
\n\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInvestigaci\u00f3n de la demanda\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tEl equipo t\u00e9cnico realiza investigaciones in situ para formular soluciones personalizadas.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t
\n\n\t\t\t\t\t\t
\n\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t\t<\/span>\n\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t
\n\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tDise\u00f1o de f\u00f3rmulas y procesos\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tPersonalizaci\u00f3n completa y verificaci\u00f3n de viabilidad confiando en el Centro de I+D.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t
\n\n\t\t\t\t\t\t
\n\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t\t<\/span>\n\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t
\n\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tPersonalizaci\u00f3n\/transformaci\u00f3n y puesta en servicio de equipos\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tLa f\u00e1brica finaliza la producci\u00f3n y los ingenieros se encargan de la instalaci\u00f3n y puesta en marcha in situ.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t
\n\n\t\t\t\t\t\t
\n\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t\t<\/span>\n\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t
\n\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tProducci\u00f3n de peque\u00f1os lotes de prueba\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tEl equipo t\u00e9cnico controla y optimiza los par\u00e1metros.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t
\n\n\t\t\t\t\t\t
\n\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t\t<\/span>\n\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t
\n\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInstalaci\u00f3n in situ y producci\u00f3n en serie\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tPoner en marcha la l\u00ednea de producci\u00f3n e iniciar la producci\u00f3n en serie, proporcionando orientaci\u00f3n t\u00e9cnica.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t
\n\n\t\t\t\t\t\t
\n\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t\t<\/span>\n\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t
\n\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInspecci\u00f3n de calidad y apoyo a la certificaci\u00f3n\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tAyudar a cumplimentar las solicitudes de examen y certificaci\u00f3n.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t
\n\n\t\t\t\t\t\t
\n\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t\t<\/span>\n\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t
\n\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tOperaci\u00f3n y mantenimiento postventa\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tPrestar servicios de mantenimiento y actualizaci\u00f3n apoy\u00e1ndose en la red nacional de servicios.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"featured_media":0,"template":"","meta":{"_acf_changed":false,"_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"","_seopress_redirections_param":"","_seopress_redirections_type":0,"_seopress_analysis_target_kw":""},"solution-category":[],"class_list":["post-4917","solution","type-solution","status-publish"],"acf":[],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/haifengmachine.com\/es\/wp-json\/wp\/v2\/solution\/4917","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haifengmachine.com\/es\/wp-json\/wp\/v2\/solution"}],"about":[{"href":"https:\/\/haifengmachine.com\/es\/wp-json\/wp\/v2\/types\/solution"}],"version-history":[{"count":13,"href":"https:\/\/haifengmachine.com\/es\/wp-json\/wp\/v2\/solution\/4917\/revisions"}],"predecessor-version":[{"id":5390,"href":"https:\/\/haifengmachine.com\/es\/wp-json\/wp\/v2\/solution\/4917\/revisions\/5390"}],"wp:attachment":[{"href":"https:\/\/haifengmachine.com\/es\/wp-json\/wp\/v2\/media?parent=4917"}],"wp:term":[{"taxonomy":"solution-category","embeddable":true,"href":"https:\/\/haifengmachine.com\/es\/wp-json\/wp\/v2\/solution-category?post=4917"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}