{"id":5865,"date":"2026-05-14T22:17:12","date_gmt":"2026-05-15T06:17:12","guid":{"rendered":"https:\/\/haifengmachine.com\/?post_type=solution&#038;p=5865"},"modified":"2026-05-15T00:08:09","modified_gmt":"2026-05-15T08:08:09","slug":"sponge-continuous-foaming-line-solution","status":"publish","type":"solution","link":"https:\/\/haifengmachine.com\/fr\/solution\/sponge-continuous-foaming-line-solution\/","title":{"rendered":"Sponge Continuous Foaming Line Solution"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"5865\" class=\"elementor elementor-5865\" data-elementor-post-type=\"solution\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e41438f e-flex e-con-boxed e-con e-parent\" data-id=\"e41438f\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b8b717c elementor-widget elementor-widget-html\" data-id=\"b8b717c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<!DOCTYPE html>\r\n<html lang=\"en\">\r\n<head>\r\n    <meta charset=\"UTF-8\">\r\n    <meta name=\"viewport\" content=\"width=device-width, initial-scale=1.0\">\r\n    <title>Sponge Continuous Foaming Line Solution | Haifeng Machine<\/title>\r\n    <style>\r\n        * { margin: 0; padding: 0; box-sizing: border-box; }\r\n        body { font-family: 'Helvetica Neue', Helvetica, Arial, sans-serif; line-height: 1.8; color: #444; background-color: #ffffff; }\r\n        .container { max-width: 1200px; margin: 0 auto; padding: 0 20px; }\r\n        \r\n        \/* \u901a\u7528\u677f\u5757\u6837\u5f0f *\/\r\n        section { padding: 80px 0; border-bottom: 1px solid #f0f0f0; }\r\n        section h2 { font-size: 2.2em; margin-bottom: 50px; color: #222; text-align: center; position: relative; padding-bottom: 15px; }\r\n        section h2::after { content: ''; display: block; position: absolute; bottom: 0; left: 50%; transform: translateX(-50%); width: 50px; height: 4px; background: #2E7D32; border-radius: 2px; }\r\n        \r\n        \/* 1. \u9996\u5c4f *\/\r\n        .hero { \r\n            background: url('https:\/\/haifengmachine.com\/wp-content\/uploads\/2026\/05\/Sponge-Continuous-Foaming-Line-Solution-scaled.png') no-repeat center top; \r\n            background-size: 100% auto; \r\n            min-height: 85vh; \r\n            display: flex; \r\n            align-items: center; \r\n            justify-content: center; \r\n            text-align: center; \r\n            position: relative; \r\n            padding: 100px 20px; \r\n            background-color: #f5f5f5; \r\n        }\r\n        .hero-content { background: rgba(255, 255, 255, 0.95); padding: 50px; border-radius: 8px; box-shadow: 0 10px 40px rgba(0,0,0,0.1); max-width: 900px; border-top: 5px solid #2E7D32; }\r\n        .hero h1 { font-size: 2.6em; margin-bottom: 20px; color: #222; }\r\n        .hero p { font-size: 1.2em; color: #666; margin-bottom: 20px; }\r\n        .contact-info { font-size: 1.1em; color: #333; font-weight: 500; }\r\n        \r\n        \/* 2. \u6838\u5fc3\u4f18\u52bf - \u5de6\u53f3\u56fe\u6587 (\u89e3\u51b3\u56fe\u7247\u5927\u5c0f\u4e0d\u4e00\u7684\u6838\u5fc3\u4ee3\u7801) *\/\r\n        .advantage-item { display: flex; gap: 50px; align-items: center; margin-bottom: 80px; }\r\n        .advantage-item:nth-child(even) { flex-direction: row-reverse; } \/* \u56fe\u7247\u548c\u6587\u5b57\u5de6\u53f3\u4ea4\u66ff *\/\r\n        .advantage-text { flex: 1; }\r\n        .advantage-text h3 { font-size: 1.6em; margin-bottom: 15px; color: #2E7D32; }\r\n        .advantage-img { flex: 1; }\r\n        \r\n        \/* \u5f3a\u5236\u7edf\u4e00\u56fe\u7247\u5c3a\u5bf8\u548c\u6bd4\u4f8b *\/\r\n        .advantage-img img { \r\n            width: 100%; \r\n            height: 350px; \/* \u7edf\u4e00\u56fa\u5b9a\u9ad8\u5ea6\uff0c\u60a8\u53ef\u4ee5\u6839\u636e\u9700\u8981\u8c03\u6574\u8fd9\u4e2a\u6570\u503c *\/\r\n            object-fit: cover; \/* \u5173\u952e\u5c5e\u6027\uff1a\u88c1\u526a\u56fe\u7247\u4ee5\u586b\u6ee1\u533a\u57df\uff0c\u4fdd\u6301\u7f8e\u89c2\u4e0d\u53d8\u5f62 *\/\r\n            border-radius: 8px; \r\n            box-shadow: 0 5px 20px rgba(0,0,0,0.08); \r\n            display: block;\r\n        }\r\n\r\n        \/* 3. \u6838\u5fc3\u914d\u7f6e - \u7f51\u683c\u5e03\u5c40 *\/\r\n        .config-grid { display: grid; grid-template-columns: repeat(auto-fit, minmax(300px, 1fr)); gap: 30px; }\r\n        .config-card { background: #f9f9f9; padding: 30px; border-radius: 8px; border-left: 4px solid #2E7D32; }\r\n        .config-card h3 { font-size: 1.3em; margin-bottom: 10px; color: #333; }\r\n        .config-card p { color: #666; font-size: 0.95em; }\r\n\r\n        \/* 4. \u6570\u636e\u8868\u683c *\/\r\n        .data-table { width: 100%; border-collapse: collapse; margin-top: 30px; }\r\n        .data-table th { background-color: #333; color: #fff; padding: 18px; text-align: left; }\r\n        .data-table td { padding: 16px; border-bottom: 1px solid #eee; color: #555; }\r\n        .data-table tr:nth-child(even) { background-color: #fcfcfc; }\r\n\r\n        \/* 5. \u5b89\u5168\u4e0e\u8f66\u95f4\u8981\u6c42 - \u53cc\u680f *\/\r\n        .two-column { display: flex; gap: 50px; flex-wrap: wrap; }\r\n        .column-box { flex: 1; min-width: 300px; background: #fff; padding: 30px; border: 1px solid #eee; border-radius: 8px; }\r\n        .column-box h3 { color: #2E7D32; margin-bottom: 20px; font-size: 1.5em; border-bottom: 2px solid #f0f0f0; padding-bottom: 10px; }\r\n        .column-box ul { list-style: none; }\r\n        .column-box li { margin-bottom: 12px; padding-left: 20px; position: relative; color: #555; }\r\n        .column-box li::before { content: \"\u2022\"; color: #2E7D32; font-weight: bold; position: absolute; left: 0; }\r\n\r\n        \/* 6. \u552e\u540e\u4e0e\u8fd0\u8f93 *\/\r\n        .service-section { background-color: #f9fbf9; }\r\n        .service-grid { display: grid; grid-template-columns: repeat(auto-fit, minmax(250px, 1fr)); gap: 30px; }\r\n        .service-card { text-align: center; padding: 30px; background: #fff; border-radius: 8px; box-shadow: 0 5px 15px rgba(0,0,0,0.05); }\r\n        .service-card h3 { color: #333; margin-bottom: 15px; }\r\n\r\n        \/* \u5e95\u90e8 *\/\r\n        .footer { background: #222; color: #fff; padding: 60px 20px; text-align: center; }\r\n        .cta-button { display: inline-block; margin-top: 30px; padding: 16px 45px; background: #2E7D32; color: #fff; text-decoration: none; border-radius: 4px; font-weight: bold; font-size: 1.1em; }\r\n        .cta-button:hover { background: #1b5e20; }\r\n\r\n        @media (max-width: 768px) {\r\n            .advantage-item, .advantage-item:nth-child(even) { flex-direction: column; }\r\n            .hero h1 { font-size: 2em; }\r\n            \/* \u624b\u673a\u7aef\u56fe\u7247\u9ad8\u5ea6\u9002\u5f53\u51cf\u5c0f *\/\r\n            .advantage-img img { height: 250px; }\r\n        }\r\n    <\/style>\r\n<\/head>\r\n<body>\r\n\r\n    <!-- 1. \u9996\u5c4f\u5168\u666f -->\r\n    <header class=\"hero\">\r\n        <div class=\"hero-content\">\r\n            <h1>Sponge Continuous Foaming Line Solution<\/h1>\r\n            <p>Automatic Production Line for Flexible, HR, and Flame-Retardant Foam<\/p>\r\n            <div class=\"contact-info\">\r\n                <span>\ud83d\udcde +86 135 6629 6633<\/span> | <span>\u2709\ufe0f info@haifeng-automation.cn<\/span>\r\n            <\/div>\r\n            <br>\r\n            <a href=\"mailto:info@haifeng-automation.cn\" class=\"cta-button\">Get A Free Quote<\/a>\r\n        <\/div>\r\n    <\/header>\r\n\r\n    <!-- 2. \u6838\u5fc3\u5de5\u827a\u4f18\u52bf (\u56fe\u6587\u7a7f\u63d2) -->\r\n    <section>\r\n        <div class=\"container\">\r\n            <h2>Core Process Advantages<\/h2>\r\n            \r\n            <!-- \u4f18\u52bf 1\uff1a\u6d47\u6ce8\u5934 -->\r\n            <div class=\"advantage-item\">\r\n                <div class=\"advantage-text\">\r\n                    <h3>1. Dual Pouring Mode<\/h3>\r\n                    <p>Equipped with both oscillating head and overflow trough. This dual system allows for high output during regular foam production and high precision when handling specialty foam formulas.<\/p>\r\n                <\/div>\r\n                <div class=\"advantage-img\">\r\n                    <!-- \u5df2\u66ff\u6362\u4e3a\u60a8\u63d0\u4f9b\u7684\u6d47\u6ce8\u5934\u56fe\u7247 -->\r\n                    <img decoding=\"async\" src=\"https:\/\/haifengmachine.com\/wp-content\/uploads\/2026\/05\/44.png\" alt=\"Dual Pouring System - Mixing Head\" title=\"\">\r\n                <\/div>\r\n            <\/div>\r\n\r\n            <!-- \u4f18\u52bf 2\uff1aRS\u7cfb\u7edf\u4e0e\u6536\u5377 -->\r\n            <div class=\"advantage-item\">\r\n                <div class=\"advantage-text\">\r\n                    <h3>2. Synchronous Width Adjustment & Film Handling<\/h3>\r\n                    <p>Features electric adjustment (1.1~2.3m) for both the forming table and oven side plates. The <strong>RS System \/ Lifting Rod<\/strong> precisely supports side films, while the <strong>Side Film Winding Device<\/strong> ensures clean, automatic collection.<\/p>\r\n                <\/div>\r\n                <div class=\"advantage-img\">\r\n                    <img decoding=\"async\" src=\"https:\/\/haifengmachine.com\/wp-content\/uploads\/2026\/05\/5.png\" alt=\"RS System and Winding Device\" title=\"\">\r\n                <\/div>\r\n            <\/div>\r\n\r\n            <!-- \u4f18\u52bf 3\uff1a\u70d8\u9053 -->\r\n            <div class=\"advantage-item\">\r\n                <div class=\"advantage-text\">\r\n                    <h3>3. Hot-Air Curing & Circulation<\/h3>\r\n                    <p>The 18.5m closed oven utilizes hot-air circulation to ensure uniform temperature distribution. This accelerates solidification and internal reactions, guaranteeing consistent block quality throughout the line.<\/p>\r\n                <\/div>\r\n                <div class=\"advantage-img\">\r\n                    <!-- \u5df2\u66ff\u6362\u4e3a\u60a8\u63d0\u4f9b\u7684\u70d8\u9053\u56fe\u7247 -->\r\n                    <img decoding=\"async\" src=\"https:\/\/haifengmachine.com\/wp-content\/uploads\/2026\/05\/55.png\" alt=\"Hot-Air Curing Oven\" title=\"\">\r\n                <\/div>\r\n            <\/div>\r\n        <\/div>\r\n    <\/section>\r\n\r\n    <!-- 3. \u6838\u5fc3\u8bbe\u5907\u914d\u7f6e -->\r\n    <section style=\"background-color: #fcfcfc;\">\r\n        <div class=\"container\">\r\n            <h2>Core Equipment Configuration<\/h2>\r\n            <div class=\"config-grid\">\r\n                <div class=\"config-card\">\r\n                    <h3>Main Material Tanks (5 sets)<\/h3>\r\n                    <p>5m\u00b3 \/ 2m\u00b3 capacity, equipped with thermostat, stirring, and nitrogen sealing for safety.<\/p>\r\n                <\/div>\r\n                <div class=\"config-card\">\r\n                    <h3>Additive Tanks (8 sets)<\/h3>\r\n                    <p>200L stainless steel with electric heating dilution system and <strong>Shimadzu high-precision pumps<\/strong>.<\/p>\r\n                <\/div>\r\n                <div class=\"config-card\">\r\n                    <h3>Mixing System<\/h3>\r\n                    <p>37kW high-shear mixing head with leak-tight mechanical seal to ensure uniform mixing.<\/p>\r\n                <\/div>\r\n                <div class=\"config-card\">\r\n                    <h3>Forming & Conveying<\/h3>\r\n                    <p>Electric adjustable forming table with widened chain plates for stable block transport.<\/p>\r\n                <\/div>\r\n                <div class=\"config-card\">\r\n                    <h3>Oven System<\/h3>\r\n                    <p>18.5m hot-air circulating oven equipped with observation windows for monitoring.<\/p>\r\n                <\/div>\r\n                <div class=\"config-card\">\r\n                    <h3>Electric Control<\/h3>\r\n                    <p><strong>Weinview<\/strong> touch screen + <strong>Mitsubishi<\/strong> inverter, supports remote monitoring and 100 recipes.<\/p>\r\n                <\/div>\r\n            <\/div>\r\n        <\/div>\r\n    <\/section>\r\n\r\n    <!-- 4. \u4ea7\u80fd\u4e0e\u80fd\u8017 -->\r\n    <section>\r\n        <div class=\"container\">\r\n            <h2>Output & Energy Consumption<\/h2>\r\n            <table class=\"data-table\">\r\n                <thead>\r\n                    <tr>\r\n                        <th>Product Type<\/th>\r\n                        <th>Line Speed<\/th>\r\n                        <th>Width Range<\/th>\r\n                        <th>24h Output<\/th>\r\n                    <\/tr>\r\n                <\/thead>\r\n                <tbody>\r\n                    <tr>\r\n                        <td><strong>Regular \/ High-Resilience<\/strong><\/td>\r\n                        <td>3~6 m\/min<\/td>\r\n                        <td>1.5~2.3m<\/td>\r\n                        <td>6,000~12,000 m\u00b3<\/td>\r\n                    <\/tr>\r\n                    <tr>\r\n                        <td><strong>Slow-Recovery \/ FR Foam<\/strong><\/td>\r\n                        <td>2~4 m\/min<\/td>\r\n                        <td>1.2~2.0m<\/td>\r\n                        <td>3,500~7,000 m\u00b3<\/td>\r\n                    <\/tr>\r\n                <\/tbody>\r\n            <\/table>\r\n            <div style=\"margin-top: 30px; text-align: center; color: #666;\">\r\n                <p><strong>Total Installed Power:<\/strong> approx. 175kW (peak), operating power 80~110kW<\/p>\r\n                <p><strong>Raw Material Loss:<\/strong> \u22640.5% during formula switching<\/p>\r\n            <\/div>\r\n        <\/div>\r\n    <\/section>\r\n\r\n    <!-- 5. \u5b89\u5168\u73af\u4fdd\u4e0e\u8f66\u95f4\u8981\u6c42 -->\r\n    <section style=\"background-color: #f9fbf9;\">\r\n        <div class=\"container\">\r\n            <h2>Operating Conditions & Safety<\/h2>\r\n            <div class=\"two-column\">\r\n                <div class=\"column-box\">\r\n                    <h3>Workshop Requirements<\/h3>\r\n                    <ul>\r\n                        <li><strong>Workshop:<\/strong> Hardened floor \u226550m\u00d710m, with ventilation and fire protection.<\/li>\r\n                        <li><strong>Environment:<\/strong> 10~40\u2103, humidity \u226485%.<\/li>\r\n                        <li><strong>Power:<\/strong> 3\u00d7380V\u00b15%, 50Hz.<\/li>\r\n                        <li><strong>Air:<\/strong> 0.6~0.8MPa, \u22652m\u00b3\/min.<\/li>\r\n                        <li><strong>Cooling Water:<\/strong> \u226430\u2103, \u22655m\u00b3\/h.<\/li>\r\n                        <li><strong>Personnel:<\/strong> 4~6 trained operators.<\/li>\r\n                    <\/ul>\r\n                <\/div>\r\n                <div class=\"column-box\">\r\n                    <h3>Safety & Environment<\/h3>\r\n                    <ul>\r\n                        <li>Mandatory nitrogen sealing for TDI\/MC, equipped with leak detection.<\/li>\r\n                        <li>Explosion-proof system for hazardous chemicals.<\/li>\r\n                        <li>Compliant waste gas treatment for oven VOCs.<\/li>\r\n                        <li>Operator protection equipment and safety warning devices included.<\/li>\r\n                    <\/ul>\r\n                <\/div>\r\n            <\/div>\r\n        <\/div>\r\n    <\/section>\r\n\r\n    <!-- 6. \u552e\u540e\u4e0e\u8fd0\u8f93 -->\r\n    <section class=\"service-section\">\r\n        <div class=\"container\">\r\n            <h2>After-Sales & Transportation<\/h2>\r\n            <div class=\"service-grid\">\r\n                <div class=\"service-card\">\r\n                    <h3>\ud83d\udce6 Transportation<\/h3>\r\n                    <p>Modular split design (main tanks, oven, control cabinet). Export packaging with rainproof film + wooden pallets. Total weight approx. 22 tons (2\u00d740\u2019 high containers).<\/p>\r\n                <\/div>\r\n                <div class=\"service-card\">\r\n                    <h3>\ud83d\udee0\ufe0f Installation & Training<\/h3>\r\n                    <p>Complete technical documents provided. On-site installation, commissioning, and operation training included.<\/p>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"featured_media":5866,"template":"","meta":{"_acf_changed":false},"solution-category":[110,109],"class_list":["post-5865","solution","type-solution","status-publish","has-post-thumbnail","hentry","solution-category-slabstock","solution-category-sponge"],"acf":[],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/solution\/5865","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/solution"}],"about":[{"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/types\/solution"}],"version-history":[{"count":4,"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/solution\/5865\/revisions"}],"predecessor-version":[{"id":5890,"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/solution\/5865\/revisions\/5890"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/media\/5866"}],"wp:attachment":[{"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/media?parent=5865"}],"wp:term":[{"taxonomy":"solution-category","embeddable":true,"href":"https:\/\/haifengmachine.com\/fr\/wp-json\/wp\/v2\/solution-category?post=5865"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}