{"id":2810,"date":"2026-01-24T05:42:42","date_gmt":"2026-01-24T13:42:42","guid":{"rendered":"https:\/\/haifengmachine.com\/?post_type=solution&p=2810"},"modified":"2026-03-05T22:33:51","modified_gmt":"2026-03-06T06:33:51","slug":"insole","status":"publish","type":"solution","link":"https:\/\/haifengmachine.com\/pt\/solution\/insole\/","title":{"rendered":"Palmilha"},"content":{"rendered":"
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Haifeng Automation Overall Solution for Shoe Insoles<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Problemas do sector<\/h2>\t\t\t\t<\/div>\n\t\t
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01<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Dual Deficiencies in Wearing Comfort and Durability<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Traditional insoles feature uneven density and rapid elasticity attenuation, leading to poor cushioning and shock absorption effects. Prolonged standing or walking easily causes foot fatigue and soreness; meanwhile, common foaming or bonding processes are prone to deformation, collapse and delamination, resulting in a short service life and the need for frequent replacement.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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02<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Dual Hidden Risks in Environmental Protection and Health<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Solvent-based production processes emit excessive VOCs with harmful residues remaining on insoles. In addition, the lack of antibacterial and breathable design leads to easy bacterial growth and peculiar smell after long-term use, endangering foot health.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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03<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Low Adaptability and Single Function<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Manual cutting results in low precision, causing poor fit with the shoe cavity and easy slipping during wear. The functions are limited to basic cushioning, failing to meet personalized and scenario-based demands such as antibacterial protection, breathability and perspiration, and arch support.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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N\u00facleo da solu\u00e7\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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With years of profound experience in polyurethane equipment manufacturing, Haifeng Automation focuses on “ultimate comfort, long-lasting durability, green health, and precise adaptation.” Leveraging independently developed core equipment such as automatic disc polyurethane casting machines and precision metering systems, combined with exclusive solvent-free\/water-based PU processes, we have created a full-process solution covering material R&D, molding production, and quality inspection. Through the patented design of multi-mold continuous production, the insoles achieve the core goals of “strong cushioning, long-lasting elasticity, environmental safety, full functionality, and snug fit without slipping.” Suitable for various shoe types including casual shoes, sports shoes, work shoes, and business shoes, we provide one-stop services integrating “technical scheme design + core equipment supply + national on-site operation and maintenance.”<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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M\u00f3dulos da solu\u00e7\u00e3o principal<\/h2>\t\t\t\t<\/div>\n\t\t
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R&D of High-Performance and Environmentally Friendly Materials<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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  • Custom elastic formula: Specifically developed solvent-free\/water-based PU foaming formulas, with density (0.3-0.5g\/cm\u00b3) and rebound rate (\u226560%) adjusted according to the usage scenarios of different shoe types such as casual shoes, sports shoes, and work shoes. It delivers excellent cushioning and shock absorption, long-lasting elasticity, near-zero VOC emissions, and no harmful residues.<\/h6><\/li>
  • Integrated multifunctions: Antibacterial agents, breathable fillers, and special arch support components are added to the formula, achieving an antibacterial rate of \u226599% and air permeability of \u2265500mm\/s. It reduces foot pressure and eliminates odors effectively.<\/h6><\/li>
  • Material stability optimization: Passed aging tests and compression set tests, ensuring no collapse or deformation during long-term use, with a compression set rate of \u22648%.<\/h6><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    Produ\u00e7\u00e3o automatizada de moldes de precis\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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    Full-process automated production line<\/h3>

    Equipped with Haifeng's independently developed automatic disc polyurethane casting machine (supported by patented multi-mold continuous production technology), featuring a metering and proportioning accuracy of \u2264\u00b11%. The entire production process is automatically connected, improving production efficiency, ensuring consistent product quality, and reducing raw material waste.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    Custom mold and size adaptation<\/h3>

    \u3001Exclusive molds are manufactured based on the shoe cavity data of different shoe types such as casual shoes and work shoes, achieving a precision of \u2264\u00b10.5mm in one-time molding for a snug fit with shoe cavities without slipping. Customization of U-shaped textures, different thicknesses, and functional zones is also available to meet customers' diverse needs.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    Modular function upgrade<\/h3>

    To add functions such as anti-slip and arch support, only mold and process adjustments are required, enabling rapid iteration to adapt to different usage scenarios.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    Comprehensive Quality Verification and Compliance Assurance<\/h2>\t\t\t\t<\/div>\n\t\t
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    Core performance testing<\/h3>

    Key indicators including cushioning, rebound, and wear resistance are tested to ensure a rebound rate of \u226560% and wear resistance of \u226530,000 cycles, with consistent performance meeting standards.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    Intelligent quality inspection and sorting<\/h3>

    Adopting visual inspection combined with automatic sorting, it can accurately identify surface defects and dimensional deviations, automatically removing unqualified products. With a testing efficiency of \u226580 pieces per minute, it achieves both high accuracy and efficiency.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    Environmental and health testing<\/h3>

    Complies with standards such as GB 18401 and EU REACH, with near-zero VOC emissions and an antibacterial rate of \u226599%. It fully guarantees foot health and production compliance from production to finished products.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    Valor da solu\u00e7\u00e3o e efeitos<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Dimens\u00e3o<\/th>\n Processo tradicional<\/th>\n Solu\u00e7\u00e3o de automa\u00e7\u00e3o Haifeng<\/th>\n Efeitos de melhoria<\/th>\n <\/tr>\n <\/thead>\n
    Cushioning Rebound Rate<\/td>\n \u226440%<\/td>\n \u226560%<\/td>\n Effectively distributes plantar pressure and significantly relieves foot fatigue<\/td>\n <\/tr>\n
    Defect Rate<\/td>\n 8-12%<\/td>\n 1-2%<\/td>\n Reduced by over 80%, minimizing rework losses<\/td>\n <\/tr>\n
    Raw Material Waste Rate<\/td>\n \u226512%<\/td>\n \u22644%<\/td>\n Reduced by 67%, saving over 150,000 RMB in raw material costs annually<\/td>\n <\/tr>\n
    Labor Requirement<\/td>\n 5 people\/line<\/td>\n 1-2 people\/line<\/td>\n Reduced by over 80%, lowering labor costs and operational error risks<\/td>\n <\/tr>\n
    VOC Emissions<\/td>\n Excessive<\/td>\n Near zero<\/td>\n Meets environmental compliance requirements and breaks market access barriers<\/td>\n <\/tr>\n
    Antibacterial Rate<\/td>\n None<\/td>\n \u226599%<\/td>\n Inhibits bacterial growth and eliminates odors<\/td>\n <\/tr>\n
    Service Life<\/td>\n 1-3 months<\/td>\n \n 6-12 months<\/td>\n Extended by 2-4 times, enhancing product market competitiveness<\/td>\n \n \n <\/tbody>\n <\/table>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    Processo de implementa\u00e7\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInvestiga\u00e7\u00e3o da procura\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tA equipa t\u00e9cnica realiza investiga\u00e7\u00f5es no local para formular solu\u00e7\u00f5es personalizadas.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tConce\u00e7\u00e3o de f\u00f3rmulas e processos\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tPersonaliza\u00e7\u00e3o completa e verifica\u00e7\u00e3o da viabilidade com o apoio do Centro de I&D.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tPersonaliza\u00e7\u00e3o\/Transforma\u00e7\u00e3o de equipamentos e comissionamento\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tA f\u00e1brica conclui a produ\u00e7\u00e3o, com os engenheiros a efectuarem a instala\u00e7\u00e3o e a coloca\u00e7\u00e3o em funcionamento no local.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tProdu\u00e7\u00e3o experimental em pequenos lotes\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tA equipa t\u00e9cnica acompanha e optimiza os par\u00e2metros.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInstala\u00e7\u00e3o no local e produ\u00e7\u00e3o em massa\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tImplementar a linha de produ\u00e7\u00e3o e iniciar a produ\u00e7\u00e3o em massa, fornecendo orienta\u00e7\u00e3o t\u00e9cnica.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tApoio \u00e0 inspe\u00e7\u00e3o e certifica\u00e7\u00e3o da qualidade\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tAjudar a preencher os pedidos de testes e de certifica\u00e7\u00e3o.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tOpera\u00e7\u00e3o e manuten\u00e7\u00e3o p\u00f3s-venda\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tPrestar servi\u00e7os de manuten\u00e7\u00e3o e de atualiza\u00e7\u00e3o com base na rede nacional de servi\u00e7os.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    \n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"featured_media":2842,"template":"","meta":{"_acf_changed":false},"solution-category":[24],"class_list":["post-2810","solution","type-solution","status-publish","has-post-thumbnail","hentry","solution-category-footwear"],"acf":[],"yoast_head":"\nInsole - Zhejiang Haifeng Automation Equipment Co., Ltd.<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/haifengmachine.com\/pt\/solution\/insole\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Insole - Zhejiang Haifeng Automation Equipment Co., Ltd.\" \/>\n<meta property=\"og:description\" content=\"Haifeng Automation Overall Solution for Shoe Insoles Industry Pain Points 01 Dual Deficiencies in Wearing Comfort and Durability Traditional insoles feature uneven density and rapid elasticity attenuation, leading to poor cushioning and shock absorption effects. 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