{"id":2812,"date":"2026-01-24T05:43:01","date_gmt":"2026-01-24T13:43:01","guid":{"rendered":"https:\/\/haifengmachine.com\/?post_type=solution&p=2812"},"modified":"2026-03-09T16:51:06","modified_gmt":"2026-03-10T00:51:06","slug":"outsole","status":"publish","type":"solution","link":"https:\/\/haifengmachine.com\/pt\/solution\/outsole\/","title":{"rendered":"Sola exterior"},"content":{"rendered":"
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Haifeng Automation Overall Solution for Shoe Soles<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Problemas do sector<\/h2>\t\t\t\t<\/div>\n\t\t
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01<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Insufficient Core Performance and Quality Stability<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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A resist\u00eancia ao desgaste, a resist\u00eancia ao deslizamento, a resist\u00eancia ao impacto e outros desempenhos essenciais das solas de sapato tradicionais s\u00e3o fracos, n\u00e3o cumprindo os requisitos de seguran\u00e7a em condi\u00e7\u00f5es de estrada complexas. Entretanto, a depend\u00eancia do doseamento manual e o controlo inadequado do processo conduzem a varia\u00e7\u00f5es significativas de desempenho entre produtos do mesmo lote e a uma elevada taxa de defeitos.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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02<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Intense Pressure on Environmental Compliance<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Os processos de produ\u00e7\u00e3o \u00e0 base de solventes emitem COV em excesso, o que dificulta o cumprimento dos requisitos de acesso ambiental dos mercados europeus e americanos e restringe fortemente a expans\u00e3o do mercado.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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03<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Imbalanced Production Efficiency and Costs<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Fragmented production links and high labor dependence not only cause over 15% of raw material waste, but also limit production capacity release, resulting in difficulty optimizing efficiency and costs.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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N\u00facleo da solu\u00e7\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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With years of experience in polyurethane equipment manufacturing, Haifeng Automation centers on “robust performance, stable quality, green compliance, and efficient mass production”. Leveraging independently developed core equipment such as automatic disc polyurethane casting machines and single\/double-density molding systems, we have created a full-process solution covering material R&D, automated molding, and quality verification. This solution achieves the core goals of “wear resistance, slip resistance, environmental friendliness, and high efficiency” for shoe soles, adapts to the needs of various shoe types, and provides integrated “technology + equipment + operation and maintenance” services.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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M\u00f3dulos da solu\u00e7\u00e3o principal<\/h2>\t\t\t\t<\/div>\n\t\t
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R&D of High-Performance and Environmentally Friendly Materials<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Scenario-specific formula customization: Relying on Haifeng’s polyurethane R&D capabilities, we develop customized solvent-free\/water-based PU formulas, adding functional ingredients based on shoe type requirements. We precisely adjust hardness (Shore A 55-85) and tear strength (\u226530N\/mm) to meet core performance standards.<\/h6>
Material performance optimization: Formula compatibility is verified through Haifeng’s test platform to ensure stable wear resistance, slip resistance, and other properties. With mold optimization experience, we avoid defects such as bubbles and uneven density.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Produ\u00e7\u00e3o automatizada de moldes de precis\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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Linha de produ\u00e7\u00e3o inteligente de processo completo<\/h3>

Equipada com a m\u00e1quina de fundi\u00e7\u00e3o autom\u00e1tica de poliuretano de disco da Haifeng (que suporta a opera\u00e7\u00e3o de ciclo multi-molde), apresenta uma dosagem precisa (precis\u00e3o \u2264\u00b10,8%), espuma de alta press\u00e3o (18-22MPa), monitoriza\u00e7\u00e3o em tempo real de par\u00e2metros-chave e automa\u00e7\u00e3o de todo o processo.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Customized mold and process adaptation<\/h3>

Supports single\/double-density molding, provides customized molds, and quickly responds to personalized needs.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Existing equipment upgrading and transformation<\/h3>

Install Haifeng's intelligent modules to realize the transition from solvent-based to solvent-free processes, reducing costs and improving efficiency.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Verifica\u00e7\u00e3o abrangente da qualidade e garantia de conformidade<\/h2>\t\t\t\t<\/div>\n\t\t
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Core performance testing<\/h3>

Professional equipment is used to test wear resistance, slip resistance, and other indicators to meet industry standards.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Inspe\u00e7\u00e3o inteligente da qualidade e controlo do processo<\/h3>

Adopta a inspe\u00e7\u00e3o visual e a triagem autom\u00e1tica, ajusta os par\u00e2metros em tempo real e controla a taxa de defeitos dentro de 2%.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Certification support<\/h3>

Leveraging Haifeng's overseas service experience, we assist in completing certifications to break through barriers to European and American markets.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Valor da solu\u00e7\u00e3o e efeitos<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Processo de implementa\u00e7\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInvestiga\u00e7\u00e3o da procura\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tA equipa t\u00e9cnica realiza investiga\u00e7\u00f5es no local para formular solu\u00e7\u00f5es personalizadas.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tConce\u00e7\u00e3o de f\u00f3rmulas e processos\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tPersonaliza\u00e7\u00e3o completa e verifica\u00e7\u00e3o da viabilidade com o apoio do Centro de I&D.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tPersonaliza\u00e7\u00e3o\/Transforma\u00e7\u00e3o de equipamentos e comissionamento\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tA f\u00e1brica conclui a produ\u00e7\u00e3o, com os engenheiros a efectuarem a instala\u00e7\u00e3o e a coloca\u00e7\u00e3o em funcionamento no local.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tProdu\u00e7\u00e3o experimental em pequenos lotes\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tA equipa t\u00e9cnica acompanha e optimiza os par\u00e2metros.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInstala\u00e7\u00e3o no local e produ\u00e7\u00e3o em massa\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tImplementar a linha de produ\u00e7\u00e3o e iniciar a produ\u00e7\u00e3o em massa, fornecendo orienta\u00e7\u00e3o t\u00e9cnica.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tApoio \u00e0 inspe\u00e7\u00e3o e certifica\u00e7\u00e3o da qualidade\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tAjudar a preencher os pedidos de testes e de certifica\u00e7\u00e3o.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tOpera\u00e7\u00e3o e manuten\u00e7\u00e3o p\u00f3s-venda\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tPrestar servi\u00e7os de manuten\u00e7\u00e3o e de atualiza\u00e7\u00e3o com base na rede nacional de servi\u00e7os.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"featured_media":2841,"template":"","meta":{"_acf_changed":false},"solution-category":[24],"class_list":["post-2812","solution","type-solution","status-publish","has-post-thumbnail","hentry","solution-category-footwear"],"acf":[],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/solution\/2812","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/solution"}],"about":[{"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/types\/solution"}],"version-history":[{"count":17,"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/solution\/2812\/revisions"}],"predecessor-version":[{"id":4060,"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/solution\/2812\/revisions\/4060"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/media\/2841"}],"wp:attachment":[{"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/media?parent=2812"}],"wp:term":[{"taxonomy":"solution-category","embeddable":true,"href":"https:\/\/haifengmachine.com\/pt\/wp-json\/wp\/v2\/solution-category?post=2812"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}

Dimens\u00e3o<\/th>\n Processo tradicional<\/th>\n Solu\u00e7\u00e3o de automa\u00e7\u00e3o Haifeng<\/th>\n Efeitos de melhoria<\/th>\n <\/tr>\n <\/thead>\n
Core Performance Compliance Rate<\/td>\n Below 80%<\/td>\n Above 99%<\/td>\n 99%+ compliance rate; significantly improved safety supported by equipment stability<\/td>\n <\/tr>\n
Defect Rate<\/td>\n 12-18%<\/td>\n Within 2%<\/td>\n Reduced by over 90%, minimizing rework costs<\/td>\n <\/tr>\n
Raw Material Waste Rate<\/td>\n \u226515%<\/td>\n \u22645%<\/td>\n Reduce by 67%, saving over 250,000 RMB in raw material costs per line annually<\/td>\n <\/tr>\n
Produ\u00e7\u00e3o di\u00e1ria<\/td>\n 5000 pairs<\/td>\n 15000 pairs<\/td>\n Increased by 200%, enabling acceptance of large-scale orders<\/td>\n <\/tr>\n
Emiss\u00f5es de COV<\/td>\n Excessive<\/td>\n Near zero<\/td>\n Achieve environmental compliance and obtain international certifications<\/td>\n <\/tr>\n