{"id":2832,"date":"2026-01-24T05:47:44","date_gmt":"2026-01-24T13:47:44","guid":{"rendered":"https:\/\/haifengmachine.com\/?post_type=solution&p=2832"},"modified":"2026-02-04T22:32:34","modified_gmt":"2026-02-05T06:32:34","slug":"otr","status":"publish","type":"solution","link":"https:\/\/haifengmachine.com\/pt\/solution\/otr\/","title":{"rendered":"OTR"},"content":{"rendered":"
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Haifeng Automation Overall Solution for Shoe Soles<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Problemas do sector<\/h2>\t\t\t\t<\/div>\n\t\t
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01<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Insufficient Production Efficiency and Stability<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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A resist\u00eancia ao desgaste, a resist\u00eancia ao deslizamento, a resist\u00eancia ao impacto e outros desempenhos essenciais das solas de sapato tradicionais s\u00e3o fracos, n\u00e3o cumprindo os requisitos de seguran\u00e7a em condi\u00e7\u00f5es de estrada complexas. Entretanto, a depend\u00eancia do doseamento manual e o controlo inadequado do processo conduzem a varia\u00e7\u00f5es significativas de desempenho entre produtos do mesmo lote e a uma elevada taxa de defeitos.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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02<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Imbalanced Formula Adaptability and Cost Control<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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It is difficult to quickly customize exclusive formulas for multiple scenarios (such as mine heavy load, low temperature, etc.), limiting adaptability. Meanwhile, traditional processes cause high pollution and significant raw material waste, and the short service life of tires leads to high comprehensive costs for customers.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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03<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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High Technical Threshold and Implementation Difficulty<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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The linkage between polyurethane tire formula R&D and automated production is challenging, core technologies are hard to break through, and small and medium-sized enterprises lack mature support, making it difficult to achieve standardized and large-scale production.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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N\u00facleo da solu\u00e7\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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With over 30 years of profound experience in the polyurethane field, Haifeng focuses on the core needs of OTR polyurethane tires\u2014”efficient production, precise formulas, and stable quality”. Relying on independently developed fully automated polyurethane casting equipment and precision metering systems, combined with formula customization technology and standardized production processes, we have created an integrated solution of “formula R&D support + automated production equipment + process implementation guidance”. We provide tire manufacturers with full-chain services from equipment supply to technical support, helping customers achieve standardized and large-scale production of OTR polyurethane tires, with equipment operating without failure for over 6,000 hours.<\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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M\u00f3dulos da solu\u00e7\u00e3o principal<\/h2>\t\t\t\t<\/div>\n\t\t
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Scenario-Based Custom Formula R&D<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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  • <\/b>Performance-Exclusive Formulas<\/b><\/strong>: Specialized polyurethane formulas are developed for different application scenarios such as mine heavy load, low temperature, and corrosion, optimizing the wear resistance, damage resistance, and temperature resistance of tires. The Akron abrasion value can be as low as \u22640.15 cm\u00b3\/1.61km.<\/h6><\/li>
  • <\/b>Flexible Formula Adjustment<\/b><\/strong>: Formula components can be quickly adjusted according to customers’ specific performance requirements (e.g., enhancing load-bearing capacity for mine tires, improving low-temperature elasticity for tires in cold regions), ensuring adaptation to various harsh operating environments.<\/h6><\/li>
  • <\/b>Formula Stability Verification<\/b><\/strong>: Rigorous multi-dimensional tests (including wear resistance, pressure resistance, and temperature resistance) are conducted on developed formulas to ensure consistent performance of finished tires, meeting industry quality standards.<\/h6><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    Automated High-Precision Production System<\/h2>\t\t\t\t<\/div>\n\t\t
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    Full-Process Automated Production Line<\/h3>

    Equipped with Haifeng's independently developed high-pressure casting machines, modular molds, and vulcanization testing lines, it realizes full-automated operation of raw material mixing, casting, vulcanization, and testing processes. The metering precision is \u2264\u00b11%, and production efficiency is increased by more than 3 times.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    Precision Mold Customization<\/h3>

    Exclusive molds are customized according to the size and structural requirements of OTR tires, achieving one-time molding precision that meets design standards. This ensures consistent tire dimensions and avoids quality hazards caused by manual molding.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    Modular Equipment Upgrade<\/h3>

    To improve vulcanization efficiency, expand production scale, etc., only modular adjustments to the production line (such as adding casting stations, upgrading testing modules) are required, enabling rapid adaptation to changes in production demand.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    Comprehensive Quality Verification and Compliance Assurance<\/h2>\t\t\t\t<\/div>\n\t\t
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    Core Performance Inspection<\/h3>

    Key indicators of finished tires, such as wear resistance, load-bearing capacity, and structural integrity, are inspected to ensure a product qualification rate of \u226599%, meeting customers' actual application needs.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    \"environmental<\/figure>

    Green Production Compliance Support<\/h3>

    Production equipment has no pollutant emissions, and raw material utilization rate is increased by 20%, complying with environmental protection standards. It also supports the production of airless and high-load-bearing tires, adapting to customers' differentiated needs.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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    Intelligent Quality Inspection and Sorting<\/h3>

    Combining visual inspection with automatic sorting, it accurately identifies surface defects and dimensional deviations of tires, automatically removing unqualified products to ensure the quality of delivered products.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    Valor da solu\u00e7\u00e3o e efeitos<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Processo de implementa\u00e7\u00e3o<\/h2>\t\t\t\t<\/div>\n\t\t
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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInvestiga\u00e7\u00e3o da procura\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tA equipa t\u00e9cnica realiza investiga\u00e7\u00f5es no local para formular solu\u00e7\u00f5es personalizadas.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tConce\u00e7\u00e3o de f\u00f3rmulas e processos\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tPersonaliza\u00e7\u00e3o completa e verifica\u00e7\u00e3o da viabilidade com o apoio do Centro de I&D.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tPersonaliza\u00e7\u00e3o\/Transforma\u00e7\u00e3o de equipamentos e comissionamento\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tA f\u00e1brica conclui a produ\u00e7\u00e3o, com os engenheiros a efectuarem a instala\u00e7\u00e3o e a coloca\u00e7\u00e3o em funcionamento no local.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tProdu\u00e7\u00e3o experimental em pequenos lotes\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tA equipa t\u00e9cnica acompanha e optimiza os par\u00e2metros.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tInstala\u00e7\u00e3o no local e produ\u00e7\u00e3o em massa\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tImplementar a linha de produ\u00e7\u00e3o e iniciar a produ\u00e7\u00e3o em massa, fornecendo orienta\u00e7\u00e3o t\u00e9cnica.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tApoio \u00e0 inspe\u00e7\u00e3o e certifica\u00e7\u00e3o da qualidade\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tAjudar a preencher os pedidos de testes e de certifica\u00e7\u00e3o.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tOpera\u00e7\u00e3o e manuten\u00e7\u00e3o p\u00f3s-venda\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tPrestar servi\u00e7os de manuten\u00e7\u00e3o e de atualiza\u00e7\u00e3o com base na rede nacional de servi\u00e7os.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    \n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"featured_media":3334,"template":"","meta":{"_acf_changed":false},"solution-category":[28],"class_list":["post-2832","solution","type-solution","status-publish","has-post-thumbnail","hentry","solution-category-tire"],"acf":[],"yoast_head":"\nOTR - Zhejiang Haifeng Automation Equipment Co., Ltd.<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/haifengmachine.com\/pt\/solution\/otr\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"OTR - Zhejiang Haifeng Automation Equipment Co., Ltd.\" \/>\n<meta property=\"og:description\" content=\"Haifeng Automation Overall Solution for Shoe Soles Industry Pain Points 01 Insufficient Production Efficiency and Stability The wear resistance, slip resistance, impact resistance and other core performance of traditional shoe soles are weak, failing to meet safety requirements under complex road conditions. 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    Dimens\u00e3o<\/th>\n Processo tradicional<\/th>\n Solu\u00e7\u00e3o de automa\u00e7\u00e3o Haifeng<\/th>\n Efeitos de melhoria<\/th>\n <\/tr>\n <\/thead>\n
    Production Efficiency<\/td>\n Low (relying on manual labor)<\/td>\n Full-process automation<\/td>\n Increased by more than 3 times, meeting large-scale production needs<\/td>\n <\/tr>\n
    Product Qualification Rate<\/td>\n 70-80%<\/td>\n \u226599%<\/td>\n Significantly reduces rework losses and improves production efficiency<\/td>\n <\/tr>\n
    Formula Adaptability<\/td>\n Single, difficult to customize<\/td>\n Scenario-based customization with flexible adjustment<\/td>\n Adapts to various harsh operating needs and expands application scenarios<\/td>\n <\/tr>\n
    Raw Material Utilization Rate<\/td>\n Low with significant waste<\/td>\n High with precise proportioning<\/td>\n Increased by 20%, significantly reducing raw material costs<\/td>\n <\/tr>\n
    Equipment Stability<\/td>\n Prone to failure, difficult to maintain<\/td>\n Over 6,000 hours of trouble-free operation<\/td>\n Reduces downtime and maintenance losses, ensuring continuous production<\/td>\n <\/tr>\n
    Technical Threshold<\/td>\n High, difficult to break through<\/td>\n Standardized processes + technical guidance<\/td>\n Helps enterprises quickly master core production capabilities and lower entry barriers<\/td>\n <\/tr>\n