Beschreibung des Produkts
Intelligent automatic polyurethane pouring machine is a high-end polyurethane molding equipment integrating precision metering, intelligent control and flexible production. Through the deep integration of Internet of Things, big data and automation technology, it realizes the unmanned operation of the whole process from raw material processing to finished product output, and it is designed for the modern manufacturing industry which has strict requirements on efficiency, precision and stability.
Wesentliche Merkmale
Highly Automated：
Achieves full automation across the entire process—including mold loading, spraying, pouring, mold closing, curing, mold opening, and part removal—significantly reducing manual labor.
Precision and Stability：
Utilizing high-precision metering pumps and a PLC control system ensures consistent mixing ratios and dispensing volumes, resulting in high product uniformity.
Flexible and Efficient:
The HMI interface supports multi-recipe management, enabling quick switching between molds and recipes to accommodate small-batch, multi-variety production.
Energy Efficiency and Environmental Protection:
The conveyor line operates in a continuous cycle, while the drying tunnel features zone-specific temperature control, reducing overall energy consumption by approximately 20%. The enclosed design minimizes raw material volatilization.
Produkt-Parameter
| Modell | Name | Shape size(Length × Width × Height) | Number of baking passages | Heating mode | power |
|---|---|---|---|---|---|
| XCXL1-60(A, B) XCXL2-60(A, B) XCXL3-60(A, B) | 60-station eveniane forming line | 18.96 × 2 × 2.12 (Mold plate)600 × 500mm | 7 （900 × 650mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
| XCXL1-70(A, B) XCXL2-70(A, B) XCXL3-70(A, B) | 70-station eveniane forming line | 21.96 × 2 × 2.12 (Mold plate)600 × 500mm | 8 （900 × 650mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
| XCXL1-80(A, B) XCXL2-80(A, B) XCXL3-80(A, B) | 80-station eveniane forming line | 24.96 × 2 × 2.12 (Mold plate)600 × 500mm | 9 （900 × 650mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
| XCXL1-60(A, B) XCXL2-60(A, B) XCXL3-60(A, B) | 60-station eveniane forming line[large] | 18.96 × 2.2 × 2.52 (Mold plate)600 × 500mm | 7 （1100 × 1050mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
| XCXL1-60(A, B) XCXL2-60(A, B) XCXL3-60(A, B) | 60-position sole forming line | 15.96 × 2 × 2.12 (Mold plate)500 × 500mm | 6 （900 × 650mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
| XCXD1-60(A, B) XCXD2-60(A, B) XCXD3-60(A, B) | 72-position sole forming line | 18.96 × 2 × 2.12 (Mold plate)600 × 500mm | 7 （900 × 650mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
| XCXD1-84(A, B) XCXD2-84(A, B) XCXD3-60(A, B) | 84-position sole forming line | 18.96 × 2 × 2.12 (Mold plate)600 × 500mm | 8 （900 × 650mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
| XCXD1-96(A, B)XCXD2-96(A, B) XCXD3-96(A, B) | 96-position sole forming line | 18.96 × 2 × 2.12 (Mold plate)600 × 500mm | 9 （900 × 650mm） | Oil heat Electrothermal Oil electric heating | 5.5 53.5 56 |
Anwendungsbereiche
| Sneaker Midsole:High Resilience EVA/PU Dual-Density Sole,Basketball Shoe Cushioning Layer |  |
| Safety Shoes:Impact-Resistant, Puncture-Proof Polyurethane Soles |  |
| Casual Shoes:Lightweight MD Soles, &Micro-Porous Polyurethane Insoles |  |
| Characteristic Processes:One-Step Molding with Dual Colors and Dual Hardnesses, Transparent Sole Casting |  |
Technische Höhepunkte
Rezeptur-Verwaltung
Speichern und Abrufen mehrerer Rezepturen für eine wiederholbare Produktion.
Process Data Logging
Record key parameters to ensure quality traceability.
Reliable Mechanical Design
Durable components for continuous operation in industrial environments.
Optional Colorant Integration
Add a basic color-dosing system for product customization.
Why choose Haifeng's Intelligent Automatic Polyurethane Pouring Machine？
Pouring head system:
it has many kinds of injection protection, automatic monitoring of the working status of the metering pump, etc. When the ratio of material, pump speed, material temperature and pressure are abnormal, stops injection and prevents the generation of waste products.
The whole machine operation system:
after the system controller input programming, the assembly line and the casting, demolding, mold closing, and other components, are fully automatic intelligent operation operation, no need for manual operation, and the positioning accuracy is high, smooth operation, easy to operate and other characteristics.
New generation of casting head:
the casting head wear-resistant performance, sealing performance reaches zero leakage. Long service life (than XJJF-I-type casting head increased by more than 20 times) and on the (patented product spindle zero friction efficiency, continuous use of the temperature difference is normal, (XJJF-I-type casting head will produce heat).
Trusted Support
Backed by Haifeng's global service network and responsive technical assistance.
