Haifeng Automation’s Aqueous Solvent Cleaning Solution
Industry Pain Points
Dual pressures of environmental compliance and safety risks
The wear resistance, slip resistance, impact resistance and other core performance of traditional shoe soles are weak, failing to meet safety requirements under complex road conditions. Meanwhile, reliance on manual proportioning and inadequate process control lead to significant performance variations among products of the same batch and a high defect rate.
Imbalance between cleaning efficiency and cost contro
Unstable cleaning efficiency leads to slow market response. Residual stains on special materials like PU, EVA, and TPU are difficult to remove thoroughly, affecting equipment operation and product quality. Additionally, high hidden costs—including expensive waste disposal and frequent equipment maintenance—erode corporate profit margins.
Insufficient equipment and scenario adaptability
Traditional cleaning solutions require large-scale equipment investment, with high costs and long cycles for model switching or process upgrades. There is a lack of industry-specific decontamination solutions for footwear, leather, high-speed rail accessories, and other sectors, making it hard to meet differentiated cleaning needs.
Core of the Solution
With in-depth expertise in the industrial cleaning field, Haifeng Automation focuses on the core demands of “environmental compliance, safety and efficiency, economic adaptability, and precise decontamination.” Integrating independently developed water-based solvent formulas, intelligent cleaning equipment, and full-process technology systems, we have created an end-to-end solution covering “material R&D + equipment adaptation + process optimization + on-site operation and maintenance.” Suitable for cleaning needs across industries such as footwear, leather, high-speed rail accessories, and synthetic materials, it provides one-stop services of “technical scheme design + core equipment supply + customized operation and maintenance.” This helps enterprises transform from “passive compliance” to “proactive leadership,” achieving a win-win balance between environmental safety and production efficiency.
Core Solution Modules
R&D of Scenario-Specific Specialized Aqueous Solvents
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Customized decontamination formulas: Targeting stain characteristics of different industries (e.g., PU/EVA adhesive residues in the footwear industry, grease and coating residues in the leather industry, and micro-impurities in high-speed rail accessories), we develop specialized aqueous solvents. The core composition includes 20% active agents + 10% auxiliaries + 70% water, combining strong decontamination with gentle protection to avoid damaging substrates.
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Environmental and safety guarantees: The water-based solvents fully comply with EU REACH and ISO 14001 standards, featuring ultra-low VOC emissions and significantly reduced hazardous waste generation, eliminating environmental and safety risks at the source.
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Stable and durable design: With a service life of up to 7 days after preparation, the solvents adapt to temperature and pressure requirements of different cleaning scenarios, maintaining consistent decontamination performance and reducing replacement frequency.
Automated Precision Molding Production
Full-process intelligent production line
Equipped with Haifeng’s automatic disc polyurethane casting machine (supporting multi-mold cycle operation), it features precise metering (≤±0.8% accuracy), high-pressure foaming (18-22MPa), real-time monitoring of key parameters, and full-process automation.
Industry-specific processes
Tailored cleaning processes are designed for industry-specific pain points—such as precision cleaning of micro-residues for high-speed rail accessories and deep decontamination of pipelines and molds for synthetic materials. Details like air blowing (3-5 seconds) are optimized to ensure thorough cleaning.
Low-cost transformation and upgrading
Modular upgrading services are provided for traditional solvent cleaning equipment, adding intelligent temperature control, precise liquid supply, and waste gas treatment modules to realize a smooth transition from solvent-based to water-based processes, maximizing the utilization of existing assets.
Comprehensive Compliance and Cost Optimization Guarantees
Full-cycle cost contro
Reduce hazardous waste disposal costs by over 85% through environmentally friendly processes, extend equipment service life by 3 times, minimize maintenance expenses, and lower annual comprehensive costs by nearly 40%.
Intelligent quality control system
Equipped with on-line cleaning effect detection modules to real-time monitor decontamination performance,automatically adjust process parameters, avoid resource waste from over-cleaning, and ensure stable and up-to-standard cleaning quality.
Compliance certification support
Assist enterprises in collaborating with authoritative testing institutions, providing solvent environmental test reports and safety assessment documents to facilitate environmental acceptance and industry certification, breaking through high-end market access barriers.
Solution Value and Effects
| Dimension | Traditional Process | Haifeng Automation Solution | Improvement Effects |
|---|---|---|---|
| Environmental Compliance | Excessive VOC emissions, high hazardous waste | Complies with REACH/ISO 14001 standards, low VOC emissions | Avoid fines and production restriction risks; easily pass environmental acceptance |
| Safety Guarantee | Toxic, carcinogenic, flammable, and explosive | Water-based environmentally friendly formula, no safety hazards | Protect workers’ health; eliminate fire and explosion risks |
| Cleaning Targeting | Difficult to remove stains on special materials | Industry-specific formulas for precise decontamination | Solve cleaning challenges in PU/EVA/high-speed rail accessories and other scenarios |
| Comprehensive Cost | High waste disposal and equipment maintenance costs | Annual comprehensive costs reduced by nearly 40% | Hazardous waste disposal costs cut by 85%; equipment service life extended by 3 times |
| Equipment Adaptability | Large-scale equipment replacement required | Compatible with existing cleaning nozzles, low-cost transformation | Reduce initial investment; shorten production downtime |
| Market | Environmental | Green production | Enhance brand image; break |
| Competitiveness | shortcomings limit market expansion | endorsement, passing high-end certifications | through high-end market barriers |
Implementation Process
Demand Research
Technical team conducts on-site investigations to formulate personalized solutions.
Formula and Process Design
Complete customization and feasibility verification relying on the R&D Center.
Equipment Customization/Transformation and Commissioning
Factory completes production, with engineers conducting on-site installation and commissioning.
Small-Batch Trial Production
Technical team tracks and optimizes parameters.
On-Site Installation and Mass Production
Implement the production line and start mass production, providing technical guidance.
Quality Inspection and Certification Support
Assist in completing testing and certification applications.
After-Sales Operation and Maintenance
Provide maintenance and upgrading services relying on the national service network.
