Product Description
This high-pressure foaming machine is a core production equipment developed by Haifeng Automation exclusively for the polyurethane foaming process. With a high-pressure system as its core, it integrates high-precision metering, special mixing head turbulent mixing and an intelligent automatic control system, enabling precise proportioning and thorough mixing of polyurethane components such as polyol and isocyanate. Raw materials react rapidly and uniformly under high pressure, which effectively ensures the quality consistency and stability of foamed finished products. A variety of models are available, which can flexibly adapt to the polyurethane foaming production needs of different scales. It is a key equipment for the production of polyurethane foamed products in fields such as furniture, home appliances, automotive interiors and building insulation.
Key Features
High-pressure mixing reaction
Equipped with a core high-pressure system, it drives the full mixing of raw materials and rapid chemical reactions through high pressure to ensure the foaming and molding effect.
High-precision proportioning and metering
Advanced metering devices are provided to accurately control the proportion of each polyurethane component, ensuring the stable performance of foamed products from the source.
High-efficiency turbulent mixing
The special mixing head design creates raw material turbulence to achieve rapid and uniform fusion of each component, avoiding finished product defects caused by uneven mixing
Fully automatic intelligent control
Equipped with a mature automatic control system to realize the automated operation of the foaming process, reduce manual intervention and improve production efficiency.
Flexible adaptation to multiple production capacities
A variety of models cover different production needs, and the same pouring range can be matched with large-scale production scenarios of different capacities.
Product Parameters
| Parameter | Model:JJF-G40 | Model:JJF-G100 | Model:JJF-G200 | Model:JJF-G300 |
|---|---|---|---|---|
| Number of Main Material Tanks | 2 | 2 | 2 | 2 |
| Single Tank Volume (L) | 280 | 280 | 280 | 280 |
| Pouring Capacity (g/s) | 80-560 | 80-560 | 80-560 | 80-560 |
| Pouring Accuracy (%) | ±0.5 | ±0.5 | ±0.5 | ±0.5 |
| Proportion Range | 1:5-5:1 | 1:5-5:1 | 1:5-5:1 | 1:5-5:1 |
| Mixing Head Model | JJF-G214 | JJF-G218 | JJF-G222 | JJF-G225 |
| Rated Voltage (V) | 380 | 380 | 380 | 380 |
| Total Capacity (kVA) | 26.5 | 27.5 | 66.5 | 112.5 |
Application Areas
| Furniture and home furnishing field: Produce flexible polyurethane foam mattresses, sofa cushions, back cushions, etc., ensuring the consistency of resilience and softness of foamed products. |
|
| Automotive interior field:Manufacture polyurethane foam fillers for car seats, foamed parts for door panel soft covers, foamed armrests, etc., meeting the high-quality requirements of automotive interiors. |
|
| Home appliance manufacturing field:Used for the foaming of insulation layers in refrigerators and freezers, as well as the production of heat-insulating foamed parts for disinfection cabinets and ovens to improve thermal insulation performance. |
|
| Building insulation field:Produce polyurethane building insulation boards, foamed filling strips, etc., ensuring the closed-cell rate and insulation effect of foamed products to meet the needs of building energy conservation. |
|
| Industrial products field:Make industrial shock-absorbing foamed gaskets, sealed foam parts, etc., meeting the requirements of industrial products for foaming structure and mechanical properties. |
|
Technical Highlights
Core high-pressure system design
With a high-pressure system as the core of the equipment, the pressure can cover several hundred to over a thousand PSI, ensuring the full mixing and rapid reaction of polyurethane raw materials. The foamed finished products have a uniform structure and stable quality. The high-pressure pump has strong durability and is suitable for industrial continuous operation.
High-precision metering and proportioning
Integrated with advanced metering devices, it accurately controls the proportion of polyurethane polyol and isocyanate with a pouring accuracy of ±0.5% and a flexible proportion range of 1:5-5:1, which can adapt to the production of polyurethane foaming with different formulas.
Special mixing head turbulence technology
The mixing head adopts a special structural design to make the raw materials form a turbulent state, realizing rapid and uniform mixing of each component, greatly improving mixing efficiency, avoiding foaming defects caused by local uneven mixing and ensuring the consistency of finished products.
Intelligent automatic control system
4.Equipped with a mature automatic control system integrating PLC and control panel, it realizes the automated operation of the foaming process, reduces manual operation errors, and improves production efficiency, suitable for large-scale assembly line production.
Why Choose Haifeng Automation's High-Pressure Foaming Machine?
Deeply engaged in the polyurethane equipment field with high process fit
Focusing on the R&D and manufacturing of polyurethane foaming equipment, we have a profound understanding of the core needs of the high-pressure foaming process. The design of each system of the equipment is highly adapted to the reaction characteristics of polyurethane raw materials and the foaming process, ensuring more stable operation
Flexible selection of multiple models covering all production capacity needs
The four models have a unified pouring range and a gradient design of total capacity, which can be flexibly selected according to customers' production scale and capacity needs without additional process adjustment, adapting to all scenarios from small-batch trial production to large-scale mass production
Precise material control throughout the process for controllable finished product quality
Precise control is implemented throughout the process from raw material metering and proportioning to high-pressure mixing and pouring. The pouring accuracy and proportioning accuracy far exceed the conventional industry standards, effectively improving the batch consistency of foamed finished products and reducing the defective rate
High cost performance + full-life cycle service for worry-free production
The core components of the equipment are selected from high-quality materials with strong durability and low failure rate, balancing high production efficiency and equipment cost performance. Meanwhile, we provide on-site installation and commissioning, full-machine warranty, 7×24 online after-sales service and operation training, providing one-stop guarantee for the entire production process.
