商品説明
Haifeng Automation Mold Release Agent Spraying Robot is an intelligent spraying solution tailored for automated mold production. Based on professionally selected high-performance hardware, we independently develop and edit the control program, and complete system integration, precise calibration and commissioning. Equipped with high-precision sensors and programmable control logic, it integrates five core modules: multi-joint industrial robot, special spraying gun, release agent supply system, mold identification & positioning system and intelligent control system, with repeat positioning accuracy of ±0.1mm. It replaces traditional manual spraying to deliver precise release agent application, flexibly adapts to die-casting, injection molding, polyurethane molding and other molds, and supports customized adjustment of spraying trajectory, coverage, flow rate and atomization parameters. It perfectly meets the personalized production needs of different production lines and serves as core intelligent equipment for automated mold production.
Key Features
3D full-coverage spraying without dead zones
Multi-joint flexible movement covers complex curved surfaces, deep cavities and narrow gaps of molds, completely eliminating blind spots in manual spraying.
High-speed automated operation
Movement speed far exceeds manual work, strictly matches production line tact, completes spraying quickly and shortens mold waiting time.
Seamless host integration
Interlocks with die-casting machines, injection molding machines and other main equipment; automatically enters for spraying after mold opening and exits after completion, realizing a fully automated production cycle.
Intelligent visual identification & positioning
Optional 2D/3D vision system for mold identification, positioning compensation and cavity inspection, adapting to small deviations of mold position.
Accurate & Stable Metering System
Supports programming of multiple flow rates and atomization modes to achieve “on-demand” precise spraying for different mold areas.
Stable supply & mixing control
Proportional pumps / gear pumps for stable material supply; digital control for accurate mixing and dilution of release agent.
製品パラメーター
| Parameter Category | Specific Parameter | Performance Description |
|---|---|---|
| Robot Body | Axis | Standard 6-axis, flexible movement with full coverage |
| Maximum Reach | 1.8m / 2.5m / 3.0m optional, fully covers mold working area | |
| Repeat Positioning Accuracy | ±0.1mm, ensures precise reproduction of gun trajectory | |
| Protection Grade | IP67 or higher, resistant to high-pressure water, oil and dust, adaptable to harsh environments | |
| Spraying Tools | Gun Type | Air atomizing gun, airless gun, hybrid gun optional |
| Control Method | Digital on/off control with fast response and precise switching points | |
| Nozzle Configuration | Fan, cone, special extension rod nozzles for deep cavities available | |
| Supply System | Feed Pump | Proportional / gear pump, stable and adjustable flow |
| Mixing Unit | Digital control for accurate mixing and dilution of release agent | |
| Flow Path | Supports precise proportional delivery with compressed air / water / carbon dioxide |
Application Areas
Automated Mold Spraying Field
Widely used for automatic release agent spraying of die-casting molds, injection molds, rubber molds and polyurethane molding molds. Covers industries such as automotive parts, 3C electronics, home appliance hardware and industrial castings. Adapts to efficient, stable and standardized spraying of various complex structural molds, helping enterprises realize unmanned intelligent production.
Technical Highlights
3D full-coverage spraying with ±0.1mm high precision
Adopts a 6-axis multi-joint structure with repeat positioning accuracy up to ±0.1mm, enabling full-area spraying on complex curved surfaces, deep cavities and narrow gaps to completely eliminate dead zones and ensure uniform and stable coating.
High-speed automated production with seamless host linkage
The robot operates at high speed to match production line tact, and can interlock with die-casting machines and injection molding machines to realize an automatic “open–spray–close” cycle, greatly improving production efficiency.
Intelligent vision & multi-mode programmable spraying
Optional 2D/3D vision realizes automatic identification and positioning compensation. Multiple flow and atomization modes are programmable to achieve on-demand precise spraying and reduce material waste.
IP67 high-protection design for harsh environments
With protection grade up to IP67, the robot is resistant to high-pressure water, oil and dust, ensuring stable long-term operation in harsh working conditions with a lower failure rate.
Why Choose Haifeng Automation's Mold Release Agent Spraying Robot?
Professional hardware selection + independent program development
Haifeng Automation selects high-performance robot hardware and independently compiles exclusive control programs, with better matching to on-site working conditions and more stable operation than general solutions.
±0.1mm high precision + 3D full coverage, guaranteed product quality
With professionally calibrated motion control and 6-axis flexible movement, it realizes dead-zone-free uniform spraying, greatly reducing the defective rate and ensuring consistent molding quality.
Fully automated system integration, significant cost reduction
We provide one-stop system integration, seamless interlock with host equipment, and 24-hour unmanned operation, saving labor costs, improving line efficiency and reducing material waste.
Full-cycle technical support, long-term reliable operation
We provide on-site commissioning, program optimization and long-term after-sales support, ensuring stable long-term operation of the equipment with worry-free use.
