商品説明
Haifeng Automation Polyurethane Pouring Machine Robotic Spraying System is equipped with a high-precision 6-axis industrial robot. Our team independently develops the dedicated spraying control program, and completes full system integration and process commissioning. This is a professional high-precision spraying solution tailored for workpieces with complex curved surfaces. The system integrates three core capabilities: high-precision flow control, intelligent temperature management, and optimized trajectory planning, enabling uniform coating on complex workpiece surfaces. The coating thickness deviation is controlled within ≤±0.1mm, and the repeat positioning accuracy reaches ±0.05mm. It is compatible with a wide range of raw materials including high-viscosity elastomers, wear-resistant materials, and medical-grade polyurethane, satisfying high-end polyurethane spraying and molding requirements across multiple industries.
Key Features
Micron-level trajectory control
The 6-axis robot features high-precision motion control with a repeat positioning accuracy of ±0.05mm, ensuring fully consistent and deviation-free spraying paths.
Adaptive flow adjustment
Driven by a high-precision gear pump and servo motor, the flow rate ranges from 50–5000g/min and automatically adjusts the discharge volume based on the robot’s moving speed.
Quick color change and cleaning
Equipped with one-key automatic cleaning, the color change time is less than 3 minutes, reducing cleaning time and solvent consumption by 90%.
Intelligent energy-saving management
Energy consumption is reduced by 70% in standby mode; the system supports power monitoring and energy consumption analysis to optimize production energy costs.
Wide material compatibility
Compatible with high-viscosity elastomers, wear-resistant polyurethanes, and medical-grade polyurethanes, with precise control over trace additive ratios.
Modular quick-change design
Spraying processes can be switched rapidly without equipment disassembly, greatly shortening production line changeover time.
製品パラメーター
| Parameter | Specification/Performance Description |
|---|---|
| Robot Type | 6-axis high-precision industrial robot |
| Repeat Positioning Accuracy | ±0.05mm |
| Maximum Working Radius | 2000mm |
| Flow Rate Range | 50–5000g/min (customizable extension available) |
| Mixing Ratio | 1:1 to 5:1 (adjustable) |
| Temperature Control Accuracy | ±0.5°C (control range: 20–80°C) |
| Applicable Material Viscosity | ≤8000mPa·s |
| Control System | Integrated PLC + Touch Screen + Professional Spraying Software |
| 通信インターフェース | Ethernet, PROFIBUS, DeviceNet |
| Coating Thickness Deviation | ≤±0.1mm |
| Color Change Time | < 3 minutes |
Application Areas
High-Precision Polyurethane Robotic Spraying
This system is widely used for automated spraying of automotive parts, new energy components, medical consumables, industrial wear-resistant parts, and polyurethane products with complex curved surfaces. It is ideal for high-end manufacturing scenarios with strict requirements for coating uniformity, material mixing ratio, and molding precision, serving as a core supporting system for polyurethane spraying in smart factories.
Technical Highlights
±0.05mm high-precision positioning for ultra-uniform coating
Adopting a 6-axis industrial robot with high-precision motion control, the system delivers a repeat positioning accuracy of ±0.05mm. Combined with trajectory optimization algorithms, it achieves full-coverage uniform spraying on complex curved surfaces, with coating thickness deviation strictly controlled within ±0.1mm.
Adaptive flow control for stable and consistent spraying quality
The high-precision gear pump works in sync with the servo drive to automatically adjust discharge volume according to the robot’s moving speed. With a flow range of 50–5000g/min, it ensures consistent coating thickness across different trajectories and speeds.
Quick-change cleaning + energy-saving design for significant cost reduction
The one-key automatic color change and cleaning function ensures short cycle times and low solvent consumption. The standby energy-saving mode reduces energy use by 70%, balancing production efficiency and operating costs effectively.
Wide material adaptation + modular design for enhanced flexible production
Compatible with various types of polyurethane materials, the system enables precise control of trace additive ratios. Its modular structure allows process switching without disassembly, quickly adapting to multi-variety, small-batch flexible production demands.
Why Choose Haifeng Automation's Spraying System
Selected hardware + independent programming for superior process adaptability
Haifeng Automation selects high-quality 6-axis robot hardware and independently develops exclusive polyurethane spraying control programs. These programs are deeply matched to PU material properties and complex workpiece spraying processes, offering greater stability than general-purpose solutions.
Dual high-precision control for reliable finished product quality
With ±0.05mm positioning accuracy and ±0.1mm coating deviation, plus adaptive flow adjustment, the system achieves full-process precise control from trajectory to discharge, effectively improving product qualification rate and performance stability.
One-stop system integration for efficient changeover and operation
We provide full-chain services including system integration, program debugging, and production line linkage. The quick color change and modular quick-change design shorten changeover time and reduce labor and consumable costs.
Full-cycle technical support for worry-free long-term operation
We offer on-site commissioning, program optimization, troubleshooting, and lifetime after-sales support to ensure stable long-term operation of the system, helping enterprises achieve intelligent upgrades for polyurethane spraying.
