Haifeng Automation's Aqueous Solvent Cleaning Solution
업계 고충 사항
01
Dual pressures of environmental compliance and safety risks
The wear resistance, slip resistance, impact resistance and other core performance of traditional shoe soles are weak, failing to meet safety requirements under complex road conditions. Meanwhile, reliance on manual proportioning and inadequate process control lead to significant performance variations among products of the same batch and a high defect rate.
02
Imbalance between cleaning efficiency and cost contro
Unstable cleaning efficiency leads to slow market response. Residual stains on special materials like PU, EVA, and TPU are difficult to remove thoroughly, affecting equipment operation and product quality. Additionally, high hidden costs—including expensive waste disposal and frequent equipment maintenance—erode corporate profit margins.
03
Insufficient equipment and scenario adaptability
Traditional cleaning solutions require large-scale equipment investment, with high costs and long cycles for model switching or process upgrades. There is a lack of industry-specific decontamination solutions for footwear, leather, high-speed rail accessories, and other sectors, making it hard to meet differentiated cleaning needs.
솔루션의 핵심
With in-depth expertise in the industrial cleaning field, Haifeng Automation focuses on the core demands of “environmental compliance, safety and efficiency, economic adaptability, and precise decontamination.” Integrating independently developed water-based solvent formulas, intelligent cleaning equipment, and full-process technology systems, we have created an end-to-end solution covering “material R&D + equipment adaptation + process optimization + on-site operation and maintenance.” Suitable for cleaning needs across industries such as footwear, leather, high-speed rail accessories, and synthetic materials, it provides one-stop services of “technical scheme design + core equipment supply + customized operation and maintenance.” This helps enterprises transform from “passive compliance” to “proactive leadership,” achieving a win-win balance between environmental safety and production efficiency.
핵심 솔루션 모듈
R&D of Scenario-Specific Specialized Aqueous Solvents
Customized decontamination formulas: Targeting stain characteristics of different industries (e.g., PU/EVA adhesive residues in the footwear industry, grease and coating residues in the leather industry, and micro-impurities in high-speed rail accessories), we develop specialized aqueous solvents. The core composition includes 20% active agents + 10% auxiliaries + 70% water, combining strong decontamination with gentle protection to avoid damaging substrates.
Environmental and safety guarantees: The water-based solvents fully comply with EU REACH and ISO 14001 standards, featuring ultra-low VOC emissions and significantly reduced hazardous waste generation, eliminating environmental and safety risks at the source.
Stable and durable design: With a service life of up to 7 days after preparation, the solvents adapt to temperature and pressure requirements of different cleaning scenarios, maintaining consistent decontamination performance and reducing replacement frequency.
Automated Precision Molding Production
Full-process intelligent production line
Equipped with Haifeng's automatic disc polyurethane casting machine (supporting multi-mold cycle operation), it features precise metering (≤±0.8% accuracy), high-pressure foaming (18-22MPa), real-time monitoring of key parameters, and full-process automation.
Industry-specific processes
Tailored cleaning processes are designed for industry-specific pain points—such as precision cleaning of micro-residues for high-speed rail accessories and deep decontamination of pipelines and molds for synthetic materials. Details like air blowing (3-5 seconds) are optimized to ensure thorough cleaning.
Low-cost transformation and upgrading
Modular upgrading services are provided for traditional solvent cleaning equipment, adding intelligent temperature control, precise liquid supply, and waste gas treatment modules to realize a smooth transition from solvent-based to water-based processes, maximizing the utilization of existing assets.
Comprehensive Compliance and Cost Optimization Guarantees
Full-cycle cost contro
Reduce hazardous waste disposal costs by over 85% through environmentally friendly processes, extend equipment service life by 3 times, minimize maintenance expenses, and lower annual comprehensive costs by nearly 40%.
Intelligent quality control system
Equipped with on-line cleaning effect detection modules to real-time monitor decontamination performance,automatically adjust process parameters, avoid resource waste from over-cleaning, and ensure stable and up-to-standard cleaning quality.
규정 준수 인증 지원
Assist enterprises in collaborating with authoritative testing institutions, providing solvent environmental test reports and safety assessment documents to facilitate environmental acceptance and industry certification, breaking through high-end market access barriers.
솔루션 가치 및 효과
| 차원 | 기존 프로세스 | 하이펑 자동화 솔루션 | 개선 효과 |
|---|---|---|---|
| 환경 규정 준수 | Excessive VOC emissions, high hazardous waste | Complies with REACH/ISO 14001 standards, low VOC emissions | Avoid fines and production restriction risks; easily pass environmental acceptance |
| Safety Guarantee | Toxic, carcinogenic, flammable, and explosive | Water-based environmentally friendly formula, no safety hazards | Protect workers' health; eliminate fire and explosion risks |
| Cleaning Targeting | Difficult to remove stains on special materials | Industry-specific formulas for precise decontamination | Solve cleaning challenges in PU/EVA/high-speed rail accessories and other scenarios |
| Comprehensive Cost | High waste disposal and equipment maintenance costs | Annual comprehensive costs reduced by nearly 40% | Hazardous waste disposal costs cut by 85%; equipment service life extended by 3 times |
| Equipment Adaptability | Large-scale equipment replacement required | Compatible with existing cleaning nozzles, low-cost transformation | Reduce initial investment; shorten production downtime |
| Market | Environmental | Green production | Enhance brand image; break |
| Competitiveness | shortcomings limit market expansion | endorsement, passing high-end certifications | through high-end market barriers |
구현 프로세스
수요 조사
기술팀이 현장 조사를 실시하여 맞춤형 솔루션을 수립합니다.
공식 및 프로세스 설계
R&D 센터를 통해 완벽한 커스터마이징 및 타당성 검증을 수행합니다.
장비 커스터마이징/변형 및 시운전
공장에서 생산이 완료되면 엔지니어가 현장에서 설치 및 시운전을 수행합니다.
소량 시험 생산
기술팀은 매개변수를 추적하고 최적화합니다.
현장 설치 및 대량 생산
생산 라인을 구현하고 대량 생산을 시작하여 기술 지침을 제공합니다.
품질 검사 및 인증 지원
테스트 및 인증 신청서 작성을 지원합니다.
판매 후 운영 및 유지보수
전국 서비스 네트워크에 기반한 유지 관리 및 업그레이드 서비스를 제공합니다.
