제품 설명
This high-temperature elastomer foaming machine is a professional foaming and molding equipment independently developed by Haifeng Automation for high-temperature-resistant elastomer materials. The whole machine adopts a high-temperature-resistant design with excellent material adaptability and process flexibility. It achieves uniform material foaming through high-pressure turbulent mixing and multi-zone precise temperature control, ensuring stable and controllable finished product quality. The equipment can complete the foaming and molding of high-temperature-resistant silicone rubber, fluororubber, EPDM and other materials, and the produced products have outstanding heat resistance, elasticity and mechanical stability. With fully automated operation throughout the process, it greatly reduces manual intervention. Widely applicable to the automotive, aerospace, electronics, industrial sealing and other fields with high requirements for product high-temperature resistance, it is the core equipment for the large-scale production of high-end high-temperature elastomer foamed products.
주요 기능
High-temperature-resistant raw material processing
Equipped with high-temperature-resistant components and oil-jacketed heating pipelines, it can stably process high-temperature-resistant elastomer raw materials such as high-temperature silicone rubber and fluororubber, adapting to the requirements of high-temperature foaming processes.
High-pressure turbulent mixing
Adopts a high-pressure mixing head to realize turbulent mixing of raw materials, ensuring uniform fusion of each component and structurally consistent foamed products from the source.
Multi-molding method adaptation
Flexibly supports two molding methods of mold foaming and continuous extrusion foaming to meet the production needs of foamed products of different specifications and categories.
Adjustable foam hardness
Precisely control foam hardness by adjusting raw material ratios and foaming pressure, adapting to diverse product performance requirements.
Full-process automated operation
Integrates the entire processes of automatic feeding, mixing, foaming and demolding, greatly reducing manual operations and improving production efficiency and process stability.
제품 매개변수
| 매개변수 | Key Specifications | Typical Range |
|---|---|---|
| Raw Material Compatibility | Adaptable elastomer types; Material viscosity range | High-temperature silicone rubber, fluororubber; 500–10,000 mPa·s |
| Foaming Process Parameters | Foaming temperature; foaming pressure; curing time | 200–400°C; 5–25 MPa; 10–600s |
| Heating System | Heating method; Temperature control accuracy; Number of heating zones | Electric heating/thermal oil circulation; ±1°C; 3–8 zones |
| Foam Product Performance | Foam density; closed-cell rate; heat resistance of finished products | 0.2–1.2 g/cm³; ≥85%; -60–300°C |
| Production Efficiency | Hourly output; mold clamping force (for mold foaming) | 50–500 kg/h; 50–5000 kN |
| Control System | Control mode; recipe storage capacity; fault alarm function | PLC + touchscreen; 50–200 recipes; real-time pressure/temperature alarm |
적용 분야
| Automotive industry:Produce high-temperature-resistant seals around engines, pipeline thermal insulation foamed parts, chassis shock-absorbing elastic parts, etc., adapting to the use requirements of automobiles under high-temperature working conditions. |
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| 항공우주 분야:Manufacture sealed foamed parts for aerospace equipment, cabin thermal insulation elastic parts, etc., meeting the stringent requirements of high-end equipment for heat resistance and mechanical stability. |
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| 전자 제조 분야:Produce high-temperature-resistant buffer foamed parts for electronic components, precision equipment seals, etc., adapting to the high-temperature protection and sealing needs of electronic equipment. |
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| Industrial sealing field:Create high-temperature pipeline seals, equipment heat-resistant foamed gaskets for chemical, metallurgical and other industries, adapting to various application scenarios of industrial high-temperature working conditions. |
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기술 하이라이트
Custom high-temperature-resistant design for the whole machine
Core components are made of high-temperature-resistant materials, matched with full-length high-temperature oil-jacketed heating pipelines and multi-zone independent temperature control modules, with a temperature control accuracy of ±1°C. It can stably adapt to the 200-400°C high-temperature foaming process and meet the processing requirements of various high-temperature-resistant elastomer materials.
High-pressure turbulent mixing technology
Equipped with a 15-25 MPa high-pressure mixing head, it realizes uniform fusion of raw materials through turbulent mixing, avoids foaming defects caused by uneven mixing, and ensures uniform foam structure and stable performance of finished products.
Flexible adaptation to multiple processes
Simultaneously supports two molding methods of mold foaming and continuous extrusion foaming, and the foam hardness can be flexibly adjusted by adjusting raw material ratios and foaming pressure, meeting diverse production and product performance requirements in one stop.
Full-process automated management and control
4.Integrates the entire processes of automatic feeding, mixing, foaming and demolding, reducing manual intervention by no less than 80%. Combined with the PLC + touchscreen control system, it can store 50-200 sets of recipes to realize rapid switching and precise control of production processes.
Why Choose Haifeng Automation's High-Temperature Elastomer Foaming Machine?
Professional R&D for high-temperature foaming
Deeply engaged in the field of elastomer foaming equipment, focusing on the R&D of processing technologies for high-temperature elastomer materials. The equipment design is in line with the core technical requirements of high-temperature foaming, and has far higher adaptability to high-temperature-resistant raw materials and processes than general-purpose foaming equipment.
High-adaptability multi-process design
One equipment covers two foaming methods of mold and extrusion, and supports flexible adjustment of foam hardness. No additional equipment configuration is required, which can effectively reduce customers' production equipment investment and adapt to the production of multi-category products.
Full-process precision control for high-end quality
Realize multi-dimensional precise temperature and pressure control throughout the process from raw material heating and high-pressure mixing to foaming and molding, ensuring the core performance of foamed products such as closed-cell rate and heat resistance. The finished products have high batch consistency, meeting the quality requirements of high-end fields.
One-stop full-life cycle service
Senior engineers come to the site to complete equipment installation, commissioning and process adaptation, providing full-machine warranty and 7×24 online after-sales service, as well as supporting professional training on equipment operation and process debugging. We escort the entire process from commissioning to operation and maintenance, making production more worry-free.
