Haifeng Automation Overall Solution for Safety Shoes
Болевые точки отрасли
01
Защитные характеристики летучих веществ
Traditional production relies on manual operations, with a lack of precise control over raw material proportioning and molding processes. Core protective indicators show high dispersion, and most products fail to meet standards such as GB 28011-2019 and EN ISO 20345, posing potential safety hazards.
02
Unbalanced durability and comfort
The bonding process between the upper and sole is underdeveloped, leading to frequent delamination, cracking, and premature wear. Improper matching of material hardness and elasticity causes workers to easily feel fatigued after long-term wear, affecting work efficiency.
Heavy pressure on environmental compliance: Traditional solvent-based processes result in excessive VOC emissions and residual harmful substances such as formaldehyde, exposing enterprises to environmental penalties and making it difficult to enter high-end labor protection markets in Europe and America.
03
Low R&D and production efficiency
The development cycle for molds of new styles is long, with low fault tolerance during small-batch trial production. Mass production involves fragmented processes, with raw material waste exceeding 15%, high labor costs, and slow market response.
Основа решения
Haifeng Automation, a veteran in the polyurethane automation equipment industry, focuses on the core demands of “comprehensive protection, long-lasting durability, green environmental protection, and intelligent efficiency”. It integrates independently accumulated solvent-free/water-based PU technology, precision manufacturing processes, and intelligent quality control systems, integrating core equipment and process solutions into the entire industrial chain of safety shoes. Leveraging technical experience in PU foaming equipment, precision metering systems, and other fields, it achieves four core goals, adapts to multi-scenario needs, and provides integrated “technical solution + equipment implementation” services.
Модули основного решения
R&D of Scenario-Specific Specialized Materials
Haifeng Automation, a veteran in the polyurethane automation equipment industry, focuses on the core demands of “comprehensive protection, long-lasting durability, green environmental protection, and intelligent efficiency”. It integrates independently accumulated solvent-free/water-based PU technology, precision manufacturing processes, and intelligent quality control systems, integrating core equipment and process solutions into the entire industrial chain of safety shoes. Leveraging technical experience in PU foaming equipment, precision metering systems, and other fields, it achieves four core goals, adapts to multi-scenario needs, and provides integrated “technical solution + equipment implementation” services.
Full-Process Automated Production System
Integrated production line
Provide customized complete production lines covering all processes from raw material pretreatment to intelligent sorting. Core equipment adopts Haifeng's independently developed imported configuration, ensuring material mixing uniformity ≥98% and stable and reliable operation.
Customized adaptation
Rely on the CAD modeling and 3D printing capabilities of the Mechanical Design Research Institute to quickly produce customized molds and non-standard components, shortening the R&D cycle of new styles to 7-10 days.
Existing equipment transformation
Install Haifeng's intelligent temperature control, precision proportioning, and automated conveying modules to realize the transformation from solvent-based to solvent-free/water-based processes, reducing labor and raw material losses.
Comprehensive Quality Verification and Compliance Assurance
Intelligent quality inspection
Equip Haifeng's independently developed integrated testing equipment, covering thickness, defect, bonding strength, and key performance tests. With an efficiency of ≥50 pairs per minute, defective products are automatically sorted out.
Real-time control
Adopt Haifeng's intelligent production control system to dynamically adjust parameters, controlling the defect rate at 2-3%; integrate environmental monitoring modules to achieve near-zero VOC emissions.
Certification support
Cooperate with authoritative testing institutions to assist in completing multi-standard certifications, providing technical parameters and sample support to help obtain CE and LA certifications and break through high-end market barriers.
Значение и последствия решения
| Размер | Традиционный процесс | Haifeng Automation Solution | Эффект улучшения |
|---|---|---|---|
| Compliance Rate of Protective Performance | Below 85% | Above 99% | Meet national/international standards and eliminate safety hazards |
| Defect Rate | 10-15% | 2-3% | Reduce by over 75% and minimize rework losses |
| Raw Material Waste Rate | ≥15% | ≤5% | Reduce by 67%, saving over 300,000 RMB in raw material costs per line annually |
| Требование к труду | 8-10 people/line | 2-3 people/line | Reduce by 75% and lower the risk of operational errors |
| Выбросы летучих органических соединений | Чрезмерное количество | Около нуля | Achieve environmental compliance and obtain international certifications |
| R&D Cycle | 30-45 days | 7-15 days | Shorten by over 60% for rapid market response |
Процесс реализации
Исследование спроса
Техническая команда проводит исследования на месте, чтобы разработать индивидуальные решения.
Разработка формул и процессов
Полная адаптация и проверка осуществимости на базе центра исследований и разработок.
Настройка/трансформация оборудования и ввод в эксплуатацию
Завод завершает производство, инженеры проводят монтаж и пусконаладочные работы на месте.
Мелкосерийное пробное производство
Техническая команда отслеживает и оптимизирует параметры.
Установка на месте и серийное производство
Внедрение производственной линии и запуск массового производства, обеспечение технического руководства.
Поддержка инспекции качества и сертификации
Помощь в заполнении заявок на тестирование и сертификацию.
Послепродажная эксплуатация и техническое обслуживание
Предоставление услуг по техническому обслуживанию и модернизации на базе национальной сервисной сети.
