Product Description
This elastomer foaming machine is an industrial-grade high-end foaming production equipment developed by Haifeng Automation, specially designed for the foaming process of polyurethane and other elastomer materials. It integrates core technologies such as multi-component customization, high-efficiency energy-saving heating, high-precision metering and accurate needle valve adjustment, and can precisely control the entire chemical reaction and physical foaming process of materials. It realizes microcellular foaming of TPU, EVA, silicone, PEBAX and other materials, creating high-performance foamed products with ultra-light structure, high resilience, and excellent temperature and weather resistance. As a core equipment for the large-scale production of high-end elastomer foamed materials, it is suitable for the production of multi-category and high-demand foamed products.
Key Features
Multi-component formula customization
Specially designed for polyurethane elastomers, flexibly adapting to the needs of multi-component foaming batching and multi-color paste addition to meet the production of diversified products.
High-efficiency energy-saving temperature control and heating
Adopting electromagnetic eddy current heating technology to realize efficient heating and precise temperature control of foaming raw materials and ensure process stability.
High-precision metering and discharging
Precisely meter each foaming component, and match with a pressure-adjustable needle valve head to accurately control the discharge volume and speed with no deviation in batching ratio.
Remote intelligent operation and maintenance
Support remote connection of computers and mobile terminals to realize remote operation, status monitoring and preliminary fault troubleshooting of the equipment.
Microcellular foaming molding control
Precisely regulate the chemical and physical foaming process to achieve uniform microcellular foaming of materials and endow products with high-end properties such as ultra-light weight and high resilience..
Product Parameters
| Parameter | Model:JJT-G2I | Model:JJT-G2II | Model:JJT-G2III | Model:JJT-G2IV |
|---|---|---|---|---|
| Number of Main Material Tanks | 2 | 2 | 2 | 2 |
| Tank A Volume [L] | 120 | 120 | 120 | 120 |
| Tank B Volume [L] | 30 | 30 | 40 | 40 |
| Number of Color Paste Tanks | 2-6 | 2-6 | 2-6 | 2-6 |
| Color Paste Tank Volume [L] | 5 | 5 | 5 | 5 |
| Number of Metering Pumps | 2+[Color Paste Channels] | 2+[Color Paste Channels] | 2+[Color Paste Channels] | 2+[Color Paste Channels] |
| Metering Accuracy [%] | ±0.5 | ±0.5 | ±0.5 | ±0.5 |
| Pouring Head Shaft Speed [r/min] | 4000-5000 | 4000-5000 | 4000-5000 | 4000-5000 |
| Rated Voltage [V] | 380 | 380 | 380 | 380 |
| Total Capacity [kV] | 26.5 | 32.5 | 40.5 | 57.5 |
Application Areas
| Polyurethane elastomer foamed products:Produce high-resilience shoe midsoles, industrial shock absorbers, seals, etc., meeting the performance requirements of ultra-light and high toughness of products. |
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| TPU/EVA foaming production:Create high-end sports equipment accessories, sports shoe soles, buffer protection parts, adapting to the high-performance needs of sports products. |
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| Automotive interior foaming: Make automotive seat fillers, armrest foamed parts, door panel soft covers, etc., improving the touch and cushioning performance of interior parts. |
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| Silicone/PEBAX foamed products:Produce medical accessories and electronic precision buffer parts, meeting the special requirements of temperature resistance, weather resistance and anti-aging of products. |
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| General high-end elastomer foamed parts:R&D and production of foamed accessories for outdoor products, industrial anti-slip mats, rubber and plastic bumpers and other multi-category foamed products. |
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Технические моменты
High-precision metering and material control system
Customized pump body material and gear end clearance, with discharge deviation ＜0.3% and metering accuracy ±0.5%. Matched with a pressure-adjustable needle valve head, it precisely controls the batching and discharging of each component throughout the process, ensuring the stability of the foaming process from the source.
Electromagnetic eddy current energy-saving heating technology
Higher efficiency and lower energy consumption than traditional heating methods, with precise temperature control, maintaining the stable temperature of foaming raw materials throughout the process and avoiding product quality problems caused by temperature deviation.
Core microcellular foaming technology
Precisely regulate the entire process of material chemical reaction and physical foaming to achieve uniform microcellular foaming, endowing products with core high-end properties such as ultra-light structure, high resilience, temperature and weather resistance.
Remote intelligent operation and maintenance design
Support remote connection of computers and mobile terminals, enabling remote operation, real-time status monitoring and preliminary fault troubleshooting, reducing on-site on-duty costs and improving equipment management efficiency.
Why Choose Haifeng Automation's Elastomer Foaming Machine?
Professional R&D, adapting to foaming process needs
Deeply engaged in the R&D and manufacturing of polyurethane and elastomer equipment, with a profound understanding of the core points of elastomer foaming process. The equipment design is highly consistent with the actual production process, with stronger adaptability and more worry-free use
Multi-model adaptation, covering all production scenarios
Four models cover different production capacity and total capacity requirements, with flexible configuration of color paste tanks and main material tanks, meeting the full-stage needs of pilot R&D, pilot production and large-scale mass production
Full-process precision control, ensuring product batch consistency
High-precision control throughout the process from raw material heating, metering and batching to discharging and foaming, effectively improving the quality stability and batch consistency of foamed products and greatly reducing the production defective rate
One-stop service, full production guarantee
Senior engineers come to the site to complete installation, commissioning and integrated line docking, providing full-machine warranty + 7×24 online after-sales service, and supporting systematic operation training to escort the whole process from commissioning to operation and maintenance.
