Beschreibung des Produkts
Haifeng Automation Robotic Intelligent Coating System is an advanced automated coating solution designed for high-end surface treatment. We select high-quality multi-joint industrial robot hardware, independently develop the coating control program, and complete the overall system integration, process debugging and optimization. The system integrates four core modules: multi-joint robot, high-precision coating tools, intelligent control system and material supply system. It can accurately replicate professional coating operations through programming or offline teaching, and automatically, efficiently and evenly complete the surface coating of various complex 3D workpieces. Widely used in automotive, aerospace, furniture, electronics, sanitary ware and other industries, it is core equipment for surface treatment in modern smart factories.
Wesentliche Merkmale
Millimeter-level precise trajectory coating
The robot features a repeat positioning accuracy of ±0.1mm, ensuring the spray path, speed and gun distance are completely consistent for every product.
Uniform coating without defects
Precise control of flow rate, atomizing air pressure and electrostatic load achieves an extremely uniform film thickness, avoiding sagging, orange peel and other coating defects.
High-speed and efficient coating operation
The robot’s movement speed far exceeds manual labor, with outstanding advantages for coating large workpieces such as automotive bodies.
Low overspray, material-saving and eco-friendly
Optimized trajectory planning minimizes paint scattering and waste, improving paint utilization.
Fast changeover for flexible production
One-click calling of different programs enables quick switching between coating workpieces of different models and colors, adapting to flexible manufacturing.
Full-process intelligent control
Supports online teaching and 3D offline programming, and can communicate and link with production line peripherals to realize full-process automated management.
Produkt-Parameter
| Parameter Category | Specific Parameter | Performance Description |
|---|---|---|
| Robot Body | Axis | Standard 6-axis, highly flexible to cover coating of various complex curved surfaces |
| Maximum Reach/Working Radius | 1.5m/2.0m/2.7m optional, suitable for coating workpieces of different sizes | |
| Repeat Positioning Accuracy | ±0.1mm, accurately reproduces the spraying trajectory | |
| Load Capacity | 5kg/8kg/15kg optional, compatible with spray guns, spinning cups and other coating tools | |
| Protection Grade | IP67, dustproof and waterproof, adaptable to harsh coating environments | |
| Coating Tools | Tool Type | Air guns, electrostatic air guns, high-speed rotary atomizers (spinning cups) |
| Maximum Flow Rate | 1000ml/min, meeting high-flow coating requirements | |
| Maximum Rotational Speed of Rotary Cup | 30000-80000 RPM, higher speed brings finer atomization effect | |
| Electrostatic Voltage | 60-90kV, high-voltage electrostatic improves paint transfer efficiency | |
| Kontrollsystem | Controller | Special robot controller with integrated coating process control module |
| Programming Method | Handheld pendant online programming, 3D offline programming software | |
| I/O Interface | Communicates and links with peripherals such as conveyors and material supply systems | |
| Feeding System | Pump Type | Gear pumps, piston pumps, providing stable coating pressure |
| Color Change Valve | Fast cleaning cycle, color change time < 10 seconds | |
| Paint Viscosity Control | Automatic viscosity control cup to ensure stable paint viscosity |
Anwendungsbereiche
High-end Intelligent Surface Coating
Widely used for automated coating of automotive bodies and parts, aerospace components, furniture panels, 3C electronic products, sanitary ware and other workpieces. It covers automotive manufacturing, aerospace, home furnishing, electronics, hardware and sanitary ware industries, meeting the requirements of high-precision, high-efficiency, green and eco-friendly surface treatment.
Technische Höhepunkte
±0.1mm high-precision positioning, accurate reproduction of coating trajectory
Equipped with a 6-axis multi-joint robot and high-precision control, the repeat positioning accuracy reaches ±0.1mm, ensuring the coating path, speed and gun distance are completely uniform for every product with zero quality deviation.
Intelligent atomization + electrostatic control, uniform coating without defects
Precise control of flow rate, atomizing air pressure and electrostatic voltage achieves a fine and uniform film thickness, completely eliminating common coating problems such as sagging and orange peel, and improving the surface quality of products.
High-speed coating + flexible changeover, suitable for large-scale production
The robot’s operating speed far exceeds manual labor, greatly improving coating efficiency; one-click program switching enables fast changeover, perfectly adapting to the flexible production needs of multi-variety and small-batch manufacturing.
Low overspray + high protection, eco-friendly and durable
Optimized trajectory reduces paint waste for environmental protection and material savings; the whole machine features IP67 high protection, adapting to harsh coating environments with dust and paint, ensuring stable and reliable long-term operation.
Why Choose Haifeng Automation's Robotic Coating System
Selected hardware + independent programming, stronger process adaptability
Haifeng Automation selects high-quality industrial robot hardware and independently develops exclusive coating control programs, deeply matching the coating process of different workpieces and paints, and is more suitable for production needs than general solutions.
High-precision coating + intelligent control, more stable finished product quality
±0.1mm positioning accuracy + intelligent atomization and electrostatic control deliver high coating uniformity and low defect rate, effectively improving product qualification rate and appearance quality.
One-stop system integration, flexible production for cost reduction and efficiency improvement
We provide one-stop services including complete machine integration, program debugging and production line linkage, enabling rapid automation upgrade, reducing labor dependence and paint loss, and lowering comprehensive production costs.
Full-cycle technical support, no worries for equipment operation
We provide full-cycle services such as offline programming, on-site debugging, program optimization and lifetime after-sales support, ensuring long-term stable operation of the system and helping enterprises build intelligent coating production lines.
