Haifeng Automation Overall Solution for Shoe Soles
업계 고충 사항
01
Dual shortcomings in quality and environmental adaptability
Manual production results in uneven tire hardness and poor shock absorption, which are prone to damaging precision medical equipment; the surface is easy to accumulate dust and difficult to clean, failing to meet the sterile requirements of hospitals. Meanwhile, the rolling noise is ≥70dB, interfering with the diagnosis and treatment environment.
02
Insufficient production adaptability and efficiency
A single production line can only adapt to products of a single specification, making it difficult to meet the production needs of multiple loads and sizes; the production changeover cycle is as long as 2-3 days, leading to slow response to multi-category orders. Additionally, relying on manual production results in overall low efficiency.
03
Compliance and durability risks
Products are difficult to meet the environmental standards of the medical industry, and are prone to aging with a short service life. This not only faces the risk of compliance penalties but also pushes up the later maintenance costs.
솔루션의 핵심
With years of experience in the polyurethane equipment field, Haifeng Automation focuses on the core demands of the medical industry: “sterility, low noise and shock absorption, stability and durability, and flexible adaptability”. Integrating independently developed HF-CPU series intelligent casting machines, medical scenario-customized mixing and foaming systems, and exclusive formula systems, it has created an end-to-end solution covering “material R&D + intelligent production + quality inspection + full-cycle operation and maintenance”. Suitable for the production needs of various medical equipment tires, the solution provides one-stop services of “technical scheme design + exclusive equipment supply + full-cycle operation and maintenance”, accurately solving core pain points such as quality, environment, and compliance in medical scenarios, and helping enterprises enhance market competitiveness.
핵심 솔루션 모듈
R&D of Medical-Grade Specialized Materials
Customized functional formulas: Relying on Haifeng’s PU Application R&D Center, develop special polyurethane formulas suitable for medical scenarios. The hardness can be precisely adjusted between 60-90 Shore A to ensure stable shock absorption performance and effectively protect precision medical equipment.
Sterile and durable characteristics: Optimize the material surface process to make the tire surface dense and smooth, resistant to alcohol and disinfectant wiping, not easy to accumulate dust and easy to clean, fully complying with hospital sterile standards; at the same time, improve the material’s anti-aging performance and significantly extend the service life.
Noise reduction formula optimization: Reduce tire rolling resistance through material composition adjustment and structural design, controlling the rolling noise at ≤55dB to meet the needs of a quiet diagnosis and treatment environment.
Automated Precision Molding Production
Intelligent integrated production line
Provide customized complete production lines covering all processes from raw material pretreatment, intelligent mixing, precise casting to automatic sorting. The core equipment, HF-CPU series intelligent casting machines, operates stably and reliably to ensure consistent product quality.
Flexible adaptability
Relying on the CAD modeling and rapid mold development technology of the Mechanical Design Research Institute, support the flexible production of 3-12 inch multi-size and light-heavy load tires. The production changeover only takes ≤1 hour, enabling rapid response to multi-category order requirements.
Existing equipment upgrading
Provide modular upgrading services for traditional production lines, adding intelligent temperature control, precision metering, and automated conveying modules to realize the transformation from manual production to automated production, improving production efficiency and product qualification rate.
포괄적인 품질 검증 및 규정 준수 보장
지능형 품질 검사
Equipped with Haifeng's independently developed integrated testing equipment, covering the detection of core indicators such as hardness, shock absorption performance, noise, and surface cleanliness. With high detection efficiency, it can automatically sort unqualified products, ensuring a product qualification rate of ≥98%.
Real-time precise regulation
Adopt an intelligent production control system to dynamically adjust parameters such as casting temperature and raw material ratio in real time, ensuring stable and consistent performance of each batch of products and avoiding quality fluctuations caused by manual operations.
규정 준수 인증 지원
Cooperate with authoritative testing institutions to assist enterprises in completing medical industry environmental standard certifications, providing complete technical parameters and sample support to help enterprises break through market access barriers and avoid compliance risks.
솔루션 가치 및 효과
| 차원 | 기존 프로세스 | 하이펑 자동화 솔루션 | 개선 효과 |
|---|---|---|---|
| Quality Stability | Uneven hardness, poor shock absorption | Adjustable hardness (60-90 Shore A), stable shock absorption | Protect precision medical equipment and reduce equipment failure risks |
| Sterility and Noise Reduction | Easy to accumulate dust, noise ≥70dB | Easy to clean, resistant to disinfection, noise ≤55dB | Meet hospital sterility and low-noise requirements, improve diagnosis and treatment experience |
| Production Adaptability | Single specification, 2-3 days for changeover | Multi-size/multi-load adaptation, changeover ≤1 hour | Undertake multi-category orders, significantly improve market response speed |
| Compliance and Service Life | Difficult to meet standards, prone to aging | Compliant with medical environmental standards, significantly extended service life | Avoid compliance penalty risks and reduce later maintenance costs |
| Production Efficiency and Qualification Rate | Rely on manual labor, low efficiency, low qualification rate | Full-process automation, qualification rate ≥98% | Improve large-scale mass production capacity and reduce rework losses |
| 노동 수요 | 수작업에 의존하는 높은 수요 | Automated production, sharply reduced labor demand | Reduce labor costs and operational error risks, improve production stability |
구현 프로세스
수요 조사
기술팀이 현장 조사를 실시하여 맞춤형 솔루션을 수립합니다.
공식 및 프로세스 설계
R&D 센터를 통해 완벽한 커스터마이징 및 타당성 검증을 수행합니다.
장비 커스터마이징/변형 및 시운전
공장에서 생산이 완료되면 엔지니어가 현장에서 설치 및 시운전을 수행합니다.
소량 시험 생산
기술팀은 매개변수를 추적하고 최적화합니다.
현장 설치 및 대량 생산
생산 라인을 구현하고 대량 생산을 시작하여 기술 지침을 제공합니다.
품질 검사 및 인증 지원
테스트 및 인증 신청서 작성을 지원합니다.
판매 후 운영 및 유지보수
전국 서비스 네트워크에 기반한 유지 관리 및 업그레이드 서비스를 제공합니다.
