Product Description
The three-color additive color mixer is a high-precision special auxiliary equipment independently developed by Haifeng Automation for polyurethane production lines. It can realize precise metering and injection of 3 kinds of independent color pastes/liquid functional additives, and achieve uniform mixing with the main polyurethane material without cross-contamination. Tailored for customized and small-batch flexible production needs, the equipment features high color matching accuracy and flexible formula switching. It can easily realize precise color customization, gradient effect creation and functional additive addition of polyurethane products, serving as a core supporting equipment for the diversified and high-end production of polyurethane products.
Caraterísticas principais
Precise multi-component feeding
3 independent channels to accomplish precise metering and injection of color pastes and functional additives synchronously or independently.
High-uniformity mixing
Adopts a low-shear mixing structure to ensure uniform fusion of added components and the main material without local color difference or uneven additive distribution.
Rapid production change and cleaning
Integrated with an automatic purge and cleaning system, enabling one-click material cleaning and quick switching of color numbers/raw materials.
Intelligent formula management
Stores hundreds of formulas, supports recall and editing, and realizes one-click switching of production tasks.
Integrated line linkage and control Specification
Equipped with standardized communication interfaces, it can be seamlessly connected with the PLC of the main polyurethane production line to realize integrated line linkage.
Product Parameters
| Item | Specification |
|---|---|
| Number of Additive Channels | 3 sets (independently controlled) |
| Metering Accuracy | ≤±0.5% |
| Flow Rate Range (per channel) | 0.1 - 100 g/sec |
| Additive Tank Capacity | 5 - 20 L (standard, customizable) |
| Viscosity Compatibility | Up to 10,000 mPa·s |
| Control Interface | Integrated touchscreen (compatible with host machine PLC) |
| Cleaning Method | Automatic solvent purge / compressed air blow |
| Communication Interface | Ethernet, RS485 (support system integration) |
Application Areas
| Custom shoe materials: Personalized color matching of PU shoe soles/uppers, supporting gradient and multi-color splicing effects, suitable for the production of trendy shoes and custom footwear. |
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| Polyurethane automotive interiors:Precise color matching of interior parts, adding scratch-resistant, flame-retardant and other functional additives to achieve customized production. |
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| Consumer electronic accessories:Precise color matching of electronic protective cases/buffer accessories, adding anti-yellowing and anti-static additives to meet high-end customization requirements. |
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| Designer furniture:Color and texture customization of PU foamed furniture/soft decoration accessories, adapting to the niche and customized production needs. |
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| General polyurethane products:Color customization and functional additive addition for seals, shock pads, etc., suitable for small and medium-batch, multi-variety production. |
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Technical Highlights
Independent high-precision metering
3 sets of servo/gear metering units with an accuracy of ≤±0.5% ensure precise proportioning and eliminate batch deviations.
2-minute rapid production change
One-click automatic purge and cleaning, color number/raw material switching in only 2 minutes, adapting to flexible production.
Intelligent formula management
Touchscreen operation with storage and recall of hundreds of formulas, featuring easy operation and reduced human error.
High adaptability design
Compatible with viscous components up to 10,000 mPa·s, with customizable specifications such as additive tanks.
Seamless integrated line connection
Standardized communication interfaces enable linkage with the main polyurethane production line and integration into the automated production process.
Low-shear uniform mixing
Optimized static/dynamic mixing head, without damaging the performance of the main material, achieving mixing without blind spots or color difference.
Why Choose Haifeng Automation's Three-Color Additive Color Mixer?
Professional R&D of polyurethane equipment
Deeply engaged in the polyurethane equipment field, the equipment design is in line with polyurethane production processes and has higher adaptability to production lines.
Stable and reliable core performance
Core metering and mixing components have undergone optimization and testing, featuring stable accuracy, low failure rate and adaptability to industrial continuous operation.
Strong customized service capability
Can customize additive tanks, channel adaptability, etc. according to customers' production needs and provide exclusive supporting solutions.
Rich experience in integrated line integration
Professional engineers assist in the interconnected control docking of the equipment with existing production lines, realizing rapid commissioning and reducing transformation costs.
Modular design for easy maintenance
Key components are easy to disassemble and assemble with clear fault prompts, resulting in low maintenance difficulty and less downtime.
Full-life cycle after-sales support
Free full-machine warranty, 7×24 online response, and supporting operation training to ensure production continuity.
