Product Description
This E-type mixing head is a core matching component specially developed for the polyurethane coating process, equipped with an E-type multi-stage spiral dynamic mixing head and an intelligent PID temperature control system. Boasting core advantages of ultra-high mixing uniformity, low bubble residue and fast material changeover, it achieves a mixing uniformity of ≥99.5% (in compliance with ASTM D3795 standard). It enables precise micro-laminar mixing of A/B two-component polyurethane raw materials, perfectly adapting to the high-quality coating requirements of various substrates such as films, fabrics and composite materials. Widely used in high-end fields including automotive interiors, electronic encapsulation and waterproof rolls, it can accurately control coating process parameters to ensure stable performance of finished products, and is a core key component for efficient and stable large-scale production of the polyurethane coating process.
Key Features
E-type spiral micro-laminar mixing
Adopting a multi-stage staggered spiral blade design to realize precise micro-laminar mixing of A/B two-component polyurethane raw materials with a mixing uniformity of over 99.5%, guaranteeing coating quality from the source.
Precise temperature control of constant temperature chamber
Built-in PID temperature control module with a mixing chamber temperature fluctuation of ≤±0.5℃, avoiding raw material viscosity changes caused by temperature differences and accurately ensuring the consistency of coating thickness.
Super-hard alloy with wear and corrosion resistance
The mixing head is coated with tungsten carbide, featuring excellent wear and corrosion resistance, suitable for processing high-filling and high-viscosity raw materials, with the service life of core components exceeding 100,000 hours.
Multi-mode flexible production
Supporting seamless switching between batch continuous production (over 8 hours) and small-batch customized production without disassembly and debugging, saving 12% of raw material loss and adapting to diversified production needs.
High compatibility and easy integration
With a standardized interface design, it directly adapts to mainstream coater guide rails and feeding systems, enabling quick integration into production processes without modifying existing production lines.
Product Parameters
| Item | Performance Specification |
|---|---|
| Mixing Head Type | E-type multi-stage spiral dynamic mixing head |
| Mixing Uniformity | ≥99.5% (in compliance with ASTM D3795 standard) |
| Flow Rate Range | 5-50mL/min (customizable to extend to 100mL/min) |
| Applicable Viscosity | ≤5000cP (compatible with thixotropic fluids) |
| Temperature Control Precision | ±0.5℃ (temperature control range 20-80℃) |
| Pressure Rating | ≤10MPa |
| Interface Compatibility | Adaptable to mainstream coater guide rails and feeding systems |
| Wear-resistant Head Coating | Tungsten carbide coating, corrosion and wear resistant |
| Service Life of Core Components | ≥100,000 hours |
| Foam Density Deviation after Long-term Use | ≤±2% |
| Continuous Production Capacity | Batch continuous discharge for more than 8 hours |
| Raw Material Loss Rate | 12% lower than conventional equipment |
Application Areas
High-end Polyurethane Coating Process Field
Core-adapted to the polyurethane coating production in high-end fields such as automotive interiors, electronic encapsulation and waterproof rolls, and able to meet the high-quality coating requirements of various substrates including films, fabrics and composite materials. It can accurately process special raw materials such as high-filling wear-resistant materials, high-viscosity elastomers (≤5000cP) and medical-grade polyurethanes requiring trace additives, taking into account batch large-scale production and small-batch customized coating, and covering industrial-grade, precision electronic-grade and medical-grade full-dimensional coating needs.
Технические моменты
E-type multi-stage spiral mixing technology for ultra-high uniformity + low bubble residue
The original multi-stage staggered spiral blade structure enables A/B two-component raw materials to form micro-laminar mixing with a uniformity of ≥99.5% (ASTM D3795 standard). Meanwhile, the optimized flow channel design reduces bubble generation to achieve mixing with low bubble residue, fundamentally avoiding defects such as uneven thickness and bubbles in coated finished products.
PID intelligent constant temperature mixing chamber with ±0.5℃ precise temperature control for stable processes
The mixing chamber is built with a professional PID temperature control module, featuring a temperature control precision of ±0.5℃ and a range of 20-80℃. It effectively avoids polyurethane raw material viscosity changes caused by temperature fluctuations, eliminates coating deviations due to uneven raw material viscosity, and ensures the stability of the coating process and consistency of finished products throughout the process.
Super-hard alloy head with tungsten carbide coating for super wear resistance and adaptability to various harsh raw materials
Key parts of the mixing head are coated with tungsten carbide, which is corrosion and wear resistant, and the core components have a service life of over 100,000 hours. It can stably adapt to the processing of various polyurethane raw materials such as high-filling, high-viscosity (≤5000cP) and medical-grade ones, meeting both continuous industrial production needs and the precise control of trace additive ratios, with extremely strong adaptability.
Flexible production + high-compatibility design for high efficiency, material saving and easy integration
It supports 8-hour continuous batch production with 12% raw material loss saved; parameters can be quickly adjusted without disassembly for small-batch customization, achieving high material changeover efficiency. The standardized interface can be seamlessly connected to mainstream coater guide rails and feeding systems without modifying existing production lines, and the foam density deviation can be maintained within ±2% after long-term use, realizing stable and efficient output of the production line.
Why Choose Haifeng Automation's E-type Mixing Head?
Exclusive customization for coating processes with high matching of core needs
Deeply engaged in the R&D of core components for the polyurethane coating process, the structural design is built around the core needs of the coating process such as micro-laminar mixing, low bubble and constant temperature. Compared with general-purpose mixing heads, it has higher adaptability to the polyurethane coating process, and the qualified rate of finished products is far higher than the industry average.
Full-process high-precision control for high-end coating quality assurance
From the ultra-high uniformity of raw material mixing to the precise control of temperature and flow rate, and then to the process design of low bubble residue, the core coating parameters are controlled in multiple dimensions throughout the process, ensuring the thickness consistency, low bubble property and performance stability of coated finished products, and perfectly meeting the quality requirements of high-end fields such as automotive interiors and electronic encapsulation.
Super wear resistance and long service life for more economical operation and maintenance costs
The tungsten carbide coated alloy head is corrosion and wear resistant, and the core components have a service life of over 100,000 hours, suitable for 7×24-hour continuous operation of industrial production lines with a low failure rate. There is no need to frequently replace wearing parts, which greatly reduces the later maintenance and spare parts replacement costs of the equipment, bringing higher comprehensive cost performance.
Adaptability to multiple scenarios and raw materials for flexible production and easy upgrading
One device can process various polyurethane raw materials such as high-viscosity, high-filling and medical-grade ones, taking into account batch large-scale and small-batch customized production without the need for additional special equipment configuration. The standardized interface is seamlessly connected to existing production lines, enabling rapid integration without complex transformation and helping enterprises realize the upgrading of coating production lines at low cost.
