Sponge Continuous Foaming Line Solution
Automatic Production Line for Flexible, HR, and Flame-Retardant Foam
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Core Process Advantages
1. Dual Pouring Mode
Equipped with both oscillating head and overflow trough. This dual system allows for high output during regular foam production and high precision when handling specialty foam formulas.
2. Synchronous Width Adjustment & Film Handling
Features electric adjustment (1.1~2.3m) for both the forming table and oven side plates. The RS System / Lifting Rod precisely supports side films, while the Side Film Winding Device ensures clean, automatic collection.
3. Hot-Air Curing & Circulation
The 18.5m closed oven utilizes hot-air circulation to ensure uniform temperature distribution. This accelerates solidification and internal reactions, guaranteeing consistent block quality throughout the line.
Core Equipment Configuration
Main Material Tanks (5 sets)
5m³ / 2m³ capacity, equipped with thermostat, stirring, and nitrogen sealing for safety.
Additive Tanks (8 sets)
200L stainless steel with electric heating dilution system and Shimadzu high-precision pumps.
Mixing System
37kW high-shear mixing head with leak-tight mechanical seal to ensure uniform mixing.
Forming & Conveying
Electric adjustable forming table with widened chain plates for stable block transport.
Oven System
18.5m hot-air circulating oven equipped with observation windows for monitoring.
Electric Control
Weinview touch screen + Mitsubishi inverter, supports remote monitoring and 100 recipes.
Output & Energy Consumption
| Product Type | Line Speed | Width Range | 24h Output |
|---|---|---|---|
| Regular / High-Resilience | 3~6 m/min | 1.5~2.3m | 6,000~12,000 m³ |
| Slow-Recovery / FR Foam | 2~4 m/min | 1.2~2.0m | 3,500~7,000 m³ |
Total Installed Power: approx. 175kW (peak), operating power 80~110kW
Raw Material Loss: ≤0.5% during formula switching
Operating Conditions & Safety
Workshop Requirements
- Workshop: Hardened floor ≥50m×10m, with ventilation and fire protection.
- Environment: 10~40℃, humidity ≤85%.
- Power: 3×380V±5%, 50Hz.
- Air: 0.6~0.8MPa, ≥2m³/min.
- Cooling Water: ≤30℃, ≥5m³/h.
- Personnel: 4~6 trained operators.
Safety & Environment
- Mandatory nitrogen sealing for TDI/MC, equipped with leak detection.
- Explosion-proof system for hazardous chemicals.
- Compliant waste gas treatment for oven VOCs.
- Operator protection equipment and safety warning devices included.
After-Sales & Transportation
📦 Transportation
Modular split design (main tanks, oven, control cabinet). Export packaging with rainproof film + wooden pallets. Total weight approx. 22 tons (2×40’ high containers).
🛠️ Installation & Training
Complete technical documents provided. On-site installation, commissioning, and operation training included.
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