Description du produit
The XCXL-3X500-D Intelligent Fully Automatic Polyurethane Pouring Machine is a high-end integrated polyurethane molding system developed by Haifeng Automation, integrating precision metering, intelligent control and flexible production. It deeply integrates the Internet of Things, big data and automation technologies to realize unmanned operation of the entire process from mold loading, spraying, pouring, mold closing, curing, mold opening to part removal. With a perfect balance of production precision, efficiency and stability, the equipment adapts to the large-scale, refined and intelligent production demands of polyurethane products in the modern manufacturing industry. It supports flexible switching of multiple molds and formulas, caters to small-batch and multi-variety production, and serves as the core equipment for the mass production of high-end polyurethane products in the fields of automotive, shoe materials, home furnishing and industrial parts.
Caractéristiques principales
Fully automated whole-process operation
Covers the entire processes of mold loading, spraying, pouring, mold closing, curing, mold opening and part removal with full unmanned operation, greatly reducing manual intervention and improving production efficiency and process consistency.
High-precision metering and pouring
Equipped with high-precision metering pumps and combined with a PLC intelligent control system, it accurately controls the mixing ratio and pouring volume of raw materials to ensure the uniformity and stability of products between batches.
Flexible multi-recipe management
Configured with a user-friendly human-machine interface, supporting multi-recipe storage and quick recall, realizing one-click switching of molds and recipes to adapt to the flexible production needs of small-batch and multi-variety.
Intelligent temperature-controlled energy-saving curing
The drying tunnel adopts a multi-zone independent temperature control design, and the conveyor line operates in a continuous cycle, effectively reducing overall energy consumption while ensuring uniform curing effect of polyurethane products.
Environment-friendly sealed design
The whole machine adopts a closed structure to minimize raw material volatilization, balancing the environmental protection of the production environment and the utilization rate of raw materials, and reducing production costs.
Simplified human-machine operation
The intuitive and easy-to-understand interface with simple parameter setting requires a short employee training period, and ordinary operators can quickly get started, reducing the enterprise’s labor and training costs.
Paramètres du produit
| Model | Equipment Name | Overall Dimension (L×W×H) m (Mold Plate Size mm) | Number of Baking Passages (Passage Size mm) | Heating Method | Power KW |
|---|---|---|---|---|---|
XCXL1-60(A,B) XCXL2-60(A,B) XCXL3-60(A,B) | 60-station Universal Molding Line | 18.96×2×2.12(600×500) | 7(900×650) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
XCXL1-70(A,B) XCXL2-70(A,B) XCXL3-70(A,B) | 70-station Universal Molding Line | 21.96×2×2.12(600×500) | 8(900×650) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
XCXL1-80(A,B) XCXL2-80(A,B) XCXL3-80(A,B) | 80-station Universal Molding Line | 24.96×2×2.12(600×500) | 9(900×650) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
XCXL1-60(A,B) XCXL2-60(A,B) XCXL3-60(A,B) | 60-station Large Universal Molding Line | 18.96×2.2×2.52(600×500) | 7(1100×1050) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
XCXL1-60(A,B) XCXL2-60(A,B) XCXL3-60(A,B) | 60-station Shoe Sole Molding Line | 15.96×2×2.12(500×500) | 6(900×650) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
XCXD1-60(A,B) XCXD2-60(A,B) XCXD3-60(A,B) | 72-station Shoe Sole Molding Line | 18.96×2×2.12(600×500) | 7(900×650) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
XCXD1-84(A,B) XCXD2-84(A,B) XCXD3-60(A,B) | 84-station Shoe Sole Molding Line | 18.96×2×2.12(600×500) | 8(900×650) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
XCXD1-96(A,B) XCXD2-96(A,B) XCXD3-96(A,B) | 96-station Shoe Sole Molding Line | 18.96×2×2.12(600×500) | 9(900×650) | Oil heating/Electric heating/Oil-electric hybrid heating | 5.5/53.5/56 |
Notes
Type A (without tail): The transmission part adopts electromagnetic speed regulation; Type B: The transmission part adopts frequency conversion speed regulation.
Basic Core Parameters
Floor Area: 18950×5000mmCore Features: Full-process automation, multi-recipe management, precision metering, zoned temperature control, sealed and environmental protection
Domaines d'application
| Shoe material manufacturing field:Adapts to the 60-96 station shoe sole molding production, realizing large-scale and high-precision pouring molding of polyurethane shoe soles and midsoles, and supporting flexible production of shoe soles with different specifications and performances. |  |
| General polyurethane products field:The 60-80 station universal molding line can produce home decoration parts, industrial seals, buffer accessories, etc. The large model is suitable for processing large-size polyurethane products, covering the production of multi-category general parts. |  |
| Automotive parts field:Used for the pouring and curing of polyurethane accessories for automotive interiors (such as armrests, door panel soft covers, seat fillers). High precision and automation ensure the high quality and batch consistency of automotive parts. |  |
| Electronic parts field:Produces polyurethane potting parts and buffer protection parts for electronic components. The sealed design and precision metering avoid raw material waste, adapting to the refined production requirements of electronic parts. |  |
| High-end custom manufacturing field:Supports flexible production of small-batch and multi-variety, and can quickly switch formulas and molds to meet the customized R&D and small-batch mass production needs of various polyurethane products. |  |
Faits saillants techniques
Fully unmanned whole-process automation, maximizing production efficiency
Integrating the full-process automation from mold loading to part removal without manual intervention, completely solving the errors and efficiency bottlenecks caused by manual operation, adapting to large-scale continuous production and greatly improving the enterprise's production capacity.
High-precision metering + PLC control, stable product quality
High-precision metering pumps combined with a mature PLC control system accurately control the raw material ratio and pouring volume, ensuring the consistency of the size, density and performance of polyurethane products from the source, and greatly reducing the defective rate of batches.
Flexible multi-recipe switching, adapting to diverse production needs
The human-machine interface supports multi-recipe storage and one-click recall, no tedious debugging is required for mold and recipe switching, perfectly adapting to the modern flexible production mode of small-batch and multi-variety, and improving the production flexibility of enterprises.
Zoned temperature control + cyclic operation, more energy-saving and environmental-friendly
The drying tunnel adopts a multi-zone independent temperature control design to adjust the heating temperature on demand, and the conveyor line operates in a continuous cycle, reducing the overall energy consumption by about 20%; the closed structure reduces raw material volatilization, balancing energy saving and production environment protection.
Double speed regulation modes + multiple station options, extremely strong adaptability
The transmission part provides two options of electromagnetic speed regulation (Type A) and frequency conversion speed regulation (Type B), and at the same time covers 60-96 station universal/shoe sole molding lines, which can be flexibly selected according to the enterprise's production scale and process requirements, adapting to different production scenarios.
Integration of IoT + big data, upgraded intelligent management
Deeply integrating IoT and big data technologies, it can realize real-time monitoring of equipment operation status, statistical analysis of production data, fault early warning and other functions, helping enterprises realize intelligent production management and improve production management efficiency.
Why Choose Haifeng Automation's XCXL-3X500-D Intelligent Fully Automatic Polyurethane Pouring Machine?
Full-process automated integration, meeting the needs of modern manufacturing
Deeply engaged in the R&D of polyurethane molding equipment, deeply integrating IoT, big data and automation technologies to realize unmanned operation of the entire process, fully matching the core needs of modern manufacturing for efficiency, precision and intelligence, and helping enterprises with industrial upgrading.
Multi-specification and multi-model layout, covering all production scenarios
Building a full range of models including 60-96 station universal/shoe sole/large molding lines, with double speed regulation modes and three heating methods optional, which can be accurately selected according to the enterprise's production capacity, product type and process requirements, and one equipment meets the production of multi-category and multi-specification products.
Excellent both in precision and efficiency, immediate cost reduction and efficiency improvement
High-precision metering ensures product quality, full automated operation improves production efficiency, energy-saving design reduces energy consumption costs, and sealed structure reduces raw material waste, helping enterprises reduce comprehensive production costs from multiple dimensions and improve the market competitiveness of products.
Simple operation + convenient maintenance, reducing enterprise labor costs
The intuitive human-machine interface allows ordinary employees to quickly get started, greatly shortening the training period; the modular design of the equipment makes core components easy to maintain, and the fault early warning function can troubleshoot problems in advance, reducing equipment downtime and the enterprise's labor and operation and maintenance costs.
Customized services + full-life cycle guarantee, worry-free production throughout the whole process
Providing personalized equipment customization and whole-line layout planning according to the actual production needs of enterprises; senior engineers come to the site for installation, commissioning and whole-line docking, equipped with 7×24 online after-sales response, full-machine warranty + extended warranty for core components, and providing operation and maintenance training at the same time, escorting the entire production process of enterprises.
