商品説明
The 1A1B low-pressure foaming machine is a dedicated system for producing polyurethane foam from a single polyol (A) and a single isocyanate (B). Operating under low pressure (typically below 10 bar), it ensures stable injection, thorough mixing, and uniform curing in molds. This machine is ideal for standardized, medium-to-high volume production where recipe simplicity, operational reliability, and cost efficiency are key.
主な特徴
Accurate & Stable Metering System
Features two high-precision metering pumps (one for A component, one for B) with closed-loop flow control.
Delivers consistent metering accuracy within ±1%, ensuring optimal A:B ratio and preventing common defects like density variation or weak spots.
Simple, robust design minimizes calibration needs and supports long-term ratio stability.
High Mixing Uniformity
Low-pressure mixing head with optimized internal geometry ensures complete and homogeneous material blending.
Achieves >98% mixing uniformity, producing foam with consistent cell structure, texture, and physical properties batch after batch.
User-Friendly Operation
Intuitive 7-inch color touchscreen interface allows easy setup and monitoring of flow, ratio, temperature, and timing parameters.
Integrated fault diagnostics and clear alarm messaging help operators quickly identify and resolve issues, maximizing uptime.
Energy & Cost Efficient
Low-pressure operation reduces energy consumption by 25–30% compared to conventional high-pressure systems.
Efficient thermal design and quality insulation minimize heat loss, lowering ongoing operational expenses.
製品パラメーター
| パラメータ | Model:HF-LPM-1A1B |
|---|---|
| 飼料タンク | 2 (A, B) |
| タンク容量 (L) | 120 |
| Rated Voltage (V) | 380 |
| Unit Power (kW) | 10 |
| 定量ポンプ | 2（A用1、B用1） |
| Pump Speed Range (r/min) | 60-280 |
| Mixing Head Speed (r/min) | 8600 (fixed or adjustable) |
| Metering Accuracy (%) | ≤ ±1.0 |
| Max. Output (g/s) | 100 |
| 制御システム | 一体型PC＋タッチスクリーン |
| リモート・インターフェース | オプション（RS485/イーサネット） |
| 洗浄システム | 自動溶剤パージ |
応用分野
| フットウェア: Single-density shoe soles, sandal straps, basic insoles. |
|
| Furniture & Bedding: Standard mattress cores, sofa cushion blocks, pillow interiors. |
|
| Packaging: Protective foam blocks, corner pads, shaped inserts. |
|
| Industrial: Simple gaskets, sealing strips, vibration-damping pads. |
|
| General Consumer Goods: Basic sports mats, simple toy components, household padding. |
|
テクニカル・ハイライト
レシピ管理
再現性のある生産のために、複数の処方を保存し、呼び出す。.
Process Data Logging
Record key parameters to ensure quality traceability.
Reliable Mechanical Design
Durable components for continuous operation in industrial environments.
Optional Colorant Integration
Add a basic color-dosing system for product customization.
Why Choose Haifeng's 1A1B Low-Pressure Foaming Machine?
Simplicity & Reliability
Straightforward A+B system ensures easy operation, minimal maintenance, and consistent output.
Proven Cost Efficiency
Lower initial investment and reduced energy consumption deliver a fast return on investment.
Consistent Quality
Precise metering and uniform mixing guarantee product consistency across high-volume runs.
Trusted Support
Backed by Haifeng's global service network and responsive technical assistance.
