Haifeng Automation Equipment Production Center
Haifeng Automation’s Polyurethane Equipment Production Center leverages industrial internet and IoT technologies to build a process-enabled smart factory, aiming to set a benchmark for lean manufacturing in the polyurethane specialized equipment industry. As a leading domestic “smart production base” for polyurethane equipment, it realizes full-process digital management and control as well as full coverage of 5G IoT.
Covering an area of approximately 15,000 square meters, the production plant specializes in manufacturing small and medium-sized polyurethane specialized equipment such as dual-color and dual-density casting machines and solvent-free coating machines. The factory is equipped with 3 special cranes of 2-10 tons, 2T simple hoist double small traveling cranes, and more than 50 large, medium and small processing equipment, including CNC lathes, 4-axis vertical machining centers, horizontal boring machines, wire-cut electrical discharge machines (DK7740), hydraulic shears, plasma cutting machines, high-precision universal cylindrical grinders, universal milling machines, radial drilling machines, etc.
Industry Pain Points
01
Core Manufacturing Capabilities
Haifeng Automation can produce dozens of types of polyurethane specialized equipment, covering various models such as molding, coating and color matching. It provides suitable production equipment for shoe material processing, automotive interior parts production, medical device accessories manufacturing and other fields, and can meet the automation transformation needs of small and medium-sized production lines.
The production base is equipped with precision processing equipment such as CNC lathes, vertical machining centers and horizontal boring machines, as well as forming equipment such as wire-cut electrical discharge machines and hydraulic shears; at the same time, it has special tool grinders and internal grinders to achieve high-precision processing of core components. In addition, the base is independently equipped with special tooling such as mixing head grinding equipment and raw material measurement and commissioning platforms, which can specifically meet the processing needs of core components of polyurethane equipment.
Furthermore, Haifeng Automation is equipped with a complete set of basic production and supporting equipment, including laser marking machines, hydraulic bending equipment, small lifting equipment, as well as a sound power transformation and power supply system; the production process strictly follows quality control standards. Through precise processing technology and component inspection, it ensures the stability and adaptability of each factory-delivered equipment, and continuously promotes the lean production process of polyurethane specialized equipment.
02
High Standards for Equipment Performance and Quality
Haifeng Automation has obtained a number of authoritative certifications, including EU CE certification, ISO 9001:2015 international quality management system certification, and national high-tech enterprise certification. It also takes the lead in formulating the national industry standard “Shoemaking Machinery – Dual-color and Dual-density Polyurethane Casting Machines”. Product production and quality control strictly follow national standards and industry norms to ensure the provision of high-quality polyurethane specialized equipment that meets market demands for customers.
03
High-standard Component Matching Capabilities
For markets with high product quality requirements such as Australia, Canada, the United States and South America, Haifeng Automation selects core components from well-known domestic and foreign brands to ensure stable operation and long-term use of equipment. For example, motors are selected from international brands such as SIEMENS and ABB; electrical components adopt reliable products such as Schneider and ABB. From the selection of core components, it ensures the accuracy and durability of polyurethane specialized equipment, fully meeting the strict standards of high-end markets.
04
Efficient Digital Scheduling and Control Empowered by IoT
Relying on the independently developed production scheduling system and integrating IoT technology, Haifeng Automation realizes real-time data collection of core processing equipment (CNC lathes, vertical machining centers, etc.) and visual management and control of production progress. Through automatic scheduling optimization and reasonable task allocation by the system, it avoids equipment idleness and process disconnection, stabilizes the on-time delivery rate at 98%, helps enterprises achieve lean and digital production transformation, and adapts to the needs of multi-variety and small-batch customization.
Product R&D Center
Haifeng Automation’s R&D Center focuses on the R&D, design, upgrading and optimization of polyurethane equipment and automated equipment. The technical team provides customers with customized core equipment, and based on the specific production needs of industries such as footwear manufacturing, automotive transportation and construction industry, offers full-process one-stop services, including “process plan planning, equipment selection and configuration, customized R&D, installation and commissioning, after-sales technical support”.
01 Innovative Mechanical R&D Capabilities
Haifeng Automation’s R&D Center actively carries out in-depth industry-university-research cooperation with scientific research institutions in the automation field and industry technical partners, accurately connecting cutting-edge technologies with industrial needs. In the field of polyurethane automated equipment R&D, the team always focuses on the core pain points of customers’ production, adheres to the R&D concept of “precise adaptation and lean intelligent manufacturing”, and is committed to improving equipment stability and production efficiency. Combining the core goals of simplifying production processes, reducing energy consumption costs and extending the continuous operation time of equipment, the team continuously promotes the R&D and iteration of intelligent polyurethane automated equipment in fields such as footwear manufacturing, automotive transportation and construction industry.
02 Strong Mechanical Design Capabilities
