Haifeng Automation Overall Solution for Shoe Soles
업계 고충 사항
01
Insufficient Core Performance and Quality Stability
The wear resistance, slip resistance, impact resistance and other core performance of traditional shoe soles are weak, failing to meet safety requirements under complex road conditions. Meanwhile, reliance on manual proportioning and inadequate process control lead to significant performance variations among products of the same batch and a high defect rate.
02
Intense Pressure on Environmental Compliance
Solvent-based production processes emit excessive VOCs, making it difficult to meet the environmental access requirements of European and American markets and severely restricting market expansion.
03
Imbalanced Production Efficiency and Costs
Fragmented production links and high labor dependence not only cause over 15% of raw material waste, but also limit production capacity release, resulting in difficulty optimizing efficiency and costs.
솔루션의 핵심
With years of experience in polyurethane equipment manufacturing, Haifeng Automation centers on “robust performance, stable quality, green compliance, and efficient mass production”. Leveraging independently developed core equipment such as automatic disc polyurethane casting machines and single/double-density molding systems, we have created a full-process solution covering material R&D, automated molding, and quality verification. This solution achieves the core goals of “wear resistance, slip resistance, environmental friendliness, and high efficiency” for shoe soles, adapts to the needs of various shoe types, and provides integrated “technology + equipment + operation and maintenance” services.
핵심 솔루션 모듈
R&D of High-Performance and Environmentally Friendly Materials
Scenario-specific formula customization: Relying on Haifeng’s polyurethane R&D capabilities, we develop customized solvent-free/water-based PU formulas, adding functional ingredients based on shoe type requirements. We precisely adjust hardness (Shore A 55-85) and tear strength (≥30N/mm) to meet core performance standards.
Material performance optimization: Formula compatibility is verified through Haifeng’s test platform to ensure stable wear resistance, slip resistance, and other properties. With mold optimization experience, we avoid defects such as bubbles and uneven density.
Automated Precision Molding Production
Full-process intelligent production line
Equipped with Haifeng's automatic disc polyurethane casting machine (supporting multi-mold cycle operation), it features precise metering (≤±0.8% accuracy), high-pressure foaming (18-22MPa), real-time monitoring of key parameters, and full-process automation.
Customized mold and process adaptation
Supports single/double-density molding, provides customized molds, and quickly responds to personalized needs.
Existing equipment upgrading and transformation
Install Haifeng's intelligent modules to realize the transition from solvent-based to solvent-free processes, reducing costs and improving efficiency.
포괄적인 품질 검증 및 규정 준수 보장
Core performance testing
Professional equipment is used to test wear resistance, slip resistance, and other indicators to meet industry standards.
Intelligent quality inspection and process control
Adopts visual inspection and automatic sorting, adjusts parameters in real time, and controls the defect rate within 2%.
Certification support
Leveraging Haifeng's overseas service experience, we assist in completing certifications to break through barriers to European and American markets.
솔루션 가치 및 효과
| 차원 | 기존 프로세스 | 하이펑 자동화 솔루션 | 개선 효과 |
|---|---|---|---|
| Core Performance Compliance Rate | Below 80% | Above 99% | 99%+ compliance rate; significantly improved safety supported by equipment stability |
| Defect Rate | 12-18% | Within 2% | Reduced by over 90%, minimizing rework costs |
| Raw Material Waste Rate | ≥15% | ≤5% | Reduce by 67%, saving over 250,000 RMB in raw material costs per line annually |
| Daily Output | 5000 pairs | 15000 pairs | Increased by 200%, enabling acceptance of large-scale orders |
| VOC 배출량 | 과도한 | 제로에 가까운 | 환경 규정 준수 및 국제 인증 획득 |
구현 프로세스
수요 조사
기술팀이 현장 조사를 실시하여 맞춤형 솔루션을 수립합니다.
공식 및 프로세스 설계
R&D 센터를 통해 완벽한 커스터마이징 및 타당성 검증을 수행합니다.
장비 커스터마이징/변형 및 시운전
공장에서 생산이 완료되면 엔지니어가 현장에서 설치 및 시운전을 수행합니다.
소량 시험 생산
기술팀은 매개변수를 추적하고 최적화합니다.
현장 설치 및 대량 생산
생산 라인을 구현하고 대량 생산을 시작하여 기술 지침을 제공합니다.
품질 검사 및 인증 지원
테스트 및 인증 신청서 작성을 지원합니다.
판매 후 운영 및 유지보수
전국 서비스 네트워크에 기반한 유지 관리 및 업그레이드 서비스를 제공합니다.
